SOCAR Proceedings

SOCAR Proceedings

Published by "OilGasScientificResearchProject" Institute of State Oil Company of Azerbaijan Republic (SOCAR).

SOCAR Proceedings is published from 1930 and is intended for oil and gas industry specialists, post-graduate (students) and scientific workers.

Journal is indexed in Web of Science (Emerging Sources Citation Index), SCOPUS and Russian Scientific Citation Index, and abstracted in EI’s Compendex, Petroleum Abstracts (Tulsa), Inspec, Chemical Abstracts database.

V. Yu. Kerimov1,2, N. P. Yusubov2, R. N. Mustaev2, Sh. M. Guseynova1

1Oil and Gas Institute, Ministry of Science and Education of the Republic of Azerbaijan, Baku, Azerbaijan; 2Sergo Ordzhonikidze Russian State University for Geological Prospecting, Moscow, Russia

Main aspects of the structural formation and Cenozoic evolution of the South Caspian basin


The article examines the tectonic structure of the South Caspian Basin and proposes a more accurate position of its western pre-Cenozoic tectonic boundary. The structural reconstruction of the Cenozoic sedimentary cover presented in this study is based on basin analysis supported by numerical modeling technologies. The modeling results reveal a relatively high density and, at the same time, a pronounced spatial heterogeneity in the distribution of fold dislocations from the Mesozoic basement to the surface, particularly in the vicinity of mud volcano structures. The dominant mechanism of folding is associated with volume redistribution of low-viscosity, clay-rich Maykop horizons, which are prone to plastic flow under the load of the overlying thick Upper Miocene–Pliocene–Pleistocene succession. In the marginal parts of the basin, as well as above large, buried, and presumably weakly mobile structures within the inner basin, the formation and zonal arrangement of fold and fault dislocations are additionally controlled by geodynamic conditions, determined by external compressional, extensional, and shear stress regimes. The fold architecture of the Cenozoic succession – governing the presence and quality of hydrocarbon traps and fluid supply pathways – combined with favorable sedimentary-paleogeographic, thermodynamic, and other geological factors, underpins the high hydrocarbon potential of the entire South Caspian Basin.

Keywords: South Caspian Basin; South Caspian Depression; tectonic boundaries; stress fields; folding; diapirism; mud volcanism; faults; oil and gas productivity.

Date submitted: 06.02.2025     Date accepted: 13.06.2025

The article examines the tectonic structure of the South Caspian Basin and proposes a more accurate position of its western pre-Cenozoic tectonic boundary. The structural reconstruction of the Cenozoic sedimentary cover presented in this study is based on basin analysis supported by numerical modeling technologies. The modeling results reveal a relatively high density and, at the same time, a pronounced spatial heterogeneity in the distribution of fold dislocations from the Mesozoic basement to the surface, particularly in the vicinity of mud volcano structures. The dominant mechanism of folding is associated with volume redistribution of low-viscosity, clay-rich Maykop horizons, which are prone to plastic flow under the load of the overlying thick Upper Miocene–Pliocene–Pleistocene succession. In the marginal parts of the basin, as well as above large, buried, and presumably weakly mobile structures within the inner basin, the formation and zonal arrangement of fold and fault dislocations are additionally controlled by geodynamic conditions, determined by external compressional, extensional, and shear stress regimes. The fold architecture of the Cenozoic succession – governing the presence and quality of hydrocarbon traps and fluid supply pathways – combined with favorable sedimentary-paleogeographic, thermodynamic, and other geological factors, underpins the high hydrocarbon potential of the entire South Caspian Basin.

Keywords: South Caspian Basin; South Caspian Depression; tectonic boundaries; stress fields; folding; diapirism; mud volcanism; faults; oil and gas productivity.

Date submitted: 06.02.2025     Date accepted: 13.06.2025

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DOI: 10.5510/OGP20250301091

E-mail: vagif.kerimov@mail.ru


F. A. Kadirov1-3, R. T. Safarov1, M. R. Gahramanov1, N. M. Maden4

1Institute of Geology and Geophysics, Ministry of Science and Education, Republic of Azerbaijan, Baku, Azerbaijan; 2Institute of Oil and Gas, Ministry of Science and Education, Republic of Azerbaijan, Baku, Azerbaijan; 3Baku State University, Baku, Azerbaijan; 4Department of Geophysics, Gümüşhane University, Gümüşhane, Türkiye

Moho depth in the South Caspian Basin estimated from gravity field data and location of hydrocarbon reservoirs


The South Caspian Basin (SCB) is a geologically complex and diverse region of significant scientific interest due to its hydrocarbon resources and intricate crustal structure. This study provides an updated interpretation of the SCB’s crustal configuration using gravity-derived data, with particular emphasis on delineating Moho depth and the influense of its variations on petroleum basins. The crustal structure of the basin is assessed using Bouguer gravity anomalies, incorporating terrestrial and marine gravity measurements, and processed with spectral analysis methods. Power spectrum analysis was applied to estimate the depths of subsurface mass distributions affecting the gravity field, enabling separation of regional and residual anomalies and providing an initial reference depth of Moho. These results served as input for Parker–Oldenburg inversion, an iterative Fourierbased technique used to model the Moho surface by minimizing discrepancies between observed and calculated gravity anomalies. The integrated approach reveals substantial lateral variations in Moho depth, ranging from approximately 42 km in the Absheron–Prebalkhan zone to about 29 km in the central SCB. Analysis of spatial correlations indicates that oil and gas reservoirs are primarily located in areas where the Moho surface is deeper and along gradient zones marking abrupt depth changes. These findings enhance understanding of the complex tectonic evolution of the SCB and provide valuable constraints for predicting potential hydrocarbon locations in this tectonically active and data-scarce region.

Keywords: South Caspian Basin; Bouguer gravity anomalies; spectral analysis; Parker–Oldenburg inversion; Moho depth; hydrocarbon reservoirs.

Date submitted: 11.06.2025     Date accepted: 08.09.2025

The South Caspian Basin (SCB) is a geologically complex and diverse region of significant scientific interest due to its hydrocarbon resources and intricate crustal structure. This study provides an updated interpretation of the SCB’s crustal configuration using gravity-derived data, with particular emphasis on delineating Moho depth and the influense of its variations on petroleum basins. The crustal structure of the basin is assessed using Bouguer gravity anomalies, incorporating terrestrial and marine gravity measurements, and processed with spectral analysis methods. Power spectrum analysis was applied to estimate the depths of subsurface mass distributions affecting the gravity field, enabling separation of regional and residual anomalies and providing an initial reference depth of Moho. These results served as input for Parker–Oldenburg inversion, an iterative Fourierbased technique used to model the Moho surface by minimizing discrepancies between observed and calculated gravity anomalies. The integrated approach reveals substantial lateral variations in Moho depth, ranging from approximately 42 km in the Absheron–Prebalkhan zone to about 29 km in the central SCB. Analysis of spatial correlations indicates that oil and gas reservoirs are primarily located in areas where the Moho surface is deeper and along gradient zones marking abrupt depth changes. These findings enhance understanding of the complex tectonic evolution of the SCB and provide valuable constraints for predicting potential hydrocarbon locations in this tectonically active and data-scarce region.

Keywords: South Caspian Basin; Bouguer gravity anomalies; spectral analysis; Parker–Oldenburg inversion; Moho depth; hydrocarbon reservoirs.

Date submitted: 11.06.2025     Date accepted: 08.09.2025

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DOI: 10.5510/OGP20250301092

E-mail: kadirovf@gmail.com


G. J. Yetirmishli, S. E. Kazimova, Z. S. Gadirov

Republican Seismic Survey Center of ANAS, Baku, Azerbaijan

Investigation of the deep structure of the earth's crust of Azerbaijan and the Caspian region using the method of seismic tomography


This study focuses on a comprehensive investigation of the deep structure of the Earth's crust and upper mantle in Azerbaijan and the adjacent Caspian Sea region, within the tectonic framework of the Caucasus orogen. The main objective is to reconstruct the layered-block structure of the crust, refine the spatial distribution of earthquake hypocenters, and identify key tectonic features, including subduction zones and active faults. To achieve these goals, seismic tomography was applied using an improved double-difference method (TomoDD-SE), which enables simultaneous determination of P- and S-wave velocity structures and precise localization of earthquake hypocenters. The dataset comprises the seismic catalog of the Republican Seismological Service Center of Azerbaijan for the period 2011–2023, which includes approximately 7500 local earthquakes (magnitude ≥ 2.0) recorded by 47 broadband stations, as well as additional stations in Georgia and Turkey. The data were processed using a three-dimensional velocity grid developed with the VELEST program and validated through checkerboard resolution tests. The results confirm a layered-block structure of the crust with sharp velocity boundaries and a thick sedimentary cover (up to 25 km) in the South Caspian Basin. The TomoDD method supports the oceanic origin of the crystalline basement beneath the Kura–Araz Basin and reveals ongoing subduction beneath the eastern Greater Caucasus. Refined hypocenter locations show alignment with active tectonic structures, such as the Main Caucasus Thrust, the Kura Fold Zone, and the Western Caspian Fault. Low-velocity zones associated with the sedimentary cover and high-velocity anomalies corresponding to the crystalline basement and upper mantle were identified.

Keywords: seismic tomography; double-difference method (TomoDD-SE); Earth’s crust; velocity models; Caucasus orogen; Kura–Aras Basin; subduction; Main Caucasus Thrust; Western Caspian Fault; sedimentary cover.

Date submitted: 02.06.2025     Date accepted: 05.09.2025

This study focuses on a comprehensive investigation of the deep structure of the Earth's crust and upper mantle in Azerbaijan and the adjacent Caspian Sea region, within the tectonic framework of the Caucasus orogen. The main objective is to reconstruct the layered-block structure of the crust, refine the spatial distribution of earthquake hypocenters, and identify key tectonic features, including subduction zones and active faults. To achieve these goals, seismic tomography was applied using an improved double-difference method (TomoDD-SE), which enables simultaneous determination of P- and S-wave velocity structures and precise localization of earthquake hypocenters. The dataset comprises the seismic catalog of the Republican Seismological Service Center of Azerbaijan for the period 2011–2023, which includes approximately 7500 local earthquakes (magnitude ≥ 2.0) recorded by 47 broadband stations, as well as additional stations in Georgia and Turkey. The data were processed using a three-dimensional velocity grid developed with the VELEST program and validated through checkerboard resolution tests. The results confirm a layered-block structure of the crust with sharp velocity boundaries and a thick sedimentary cover (up to 25 km) in the South Caspian Basin. The TomoDD method supports the oceanic origin of the crystalline basement beneath the Kura–Araz Basin and reveals ongoing subduction beneath the eastern Greater Caucasus. Refined hypocenter locations show alignment with active tectonic structures, such as the Main Caucasus Thrust, the Kura Fold Zone, and the Western Caspian Fault. Low-velocity zones associated with the sedimentary cover and high-velocity anomalies corresponding to the crystalline basement and upper mantle were identified.

Keywords: seismic tomography; double-difference method (TomoDD-SE); Earth’s crust; velocity models; Caucasus orogen; Kura–Aras Basin; subduction; Main Caucasus Thrust; Western Caspian Fault; sedimentary cover.

Date submitted: 02.06.2025     Date accepted: 05.09.2025

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  15. Forte, A. M., Cowgill, E., Bernard, R., Kreylos, O. (2013). Late Cenozoic deformation of the Kura fold-thrust belt, eastern Georgia. Tectonics, 32(1), 1–24.
  16. Allen, M. B., Vincent, S. J., Wheeler, P. J. (2002). Late Cenozoic tectonics of the South Caspian Basin. Journal of the Geological Society, 159(5), 665–671.
  17. Allen, M. B., Vincent, S. J., Alsop, G. I., et al. (2003). Late Cenozoic deformation in the South Caspian region: Effects of a rigid basement block within a collision zone. Tectonophysics, 366(3–4), 223–239.
  18. Khain, V. E., Shikombaev, C. A., Terekhov, A. G. (1966). On the deep structure of the South Caspian depression. Geology of Oil and Gas, 1, 25–34.
  19. Reilinger, R., McClusky, S., Vernant, P., et al. (2006). GPS constraints on continental deformation in the Africa–Arabia–Eurasia continental collision zone and implications for the dynamics of plate interactions. Journal of Geophysical Research: Solid Earth, 111(B5), B05411.
  20. Kazimin, M. I., Verzhbitskii, E. V. (2011). On the nature of subduction under the Greater Caucasus: New seismic data. Geotectonics, 45(3), 193–209.
  21. Jackson, J., Priestley, K., Allen, M., Berberian, M. (2002). Active tectonics of the South Caspian Basin. Geophysical Journal International, 148(2), 214–245.
  22. Mansouri-Far, C. (2016). Heat flow and geothermal structure of the South Caspian Basin. Geothermics, 60, 104–117.
  23. Mellors, R. J., Yetirmishli, G. C., Maharramov, A. M., Gasanov, A. A. (2012). Seismicity and active tectonics of Azerbaijan. Seismological Research Letters, 83(1), 35–41.
  24. Mellors, R. J., Jackson, J., Myers, S., et al. (2012). Deep earthquakes beneath the Northern Caucasus: Evidence of active or recent subduction in Western Asia. Bulletin of the Seismological Society of America, 102(2), 862–866.
  25. Allam, A. A., Ben-Zion, Y. (2012). Seismic velocity structures in the Southern California plate-boundary environment from double-difference tomography. Geophysical Journal International, 190(2), 1181–1196.
  26. Mumladze, T., Mosar, J., Sosson, M., Adamia, S. (2015). The eastern termination of the Greater Caucasus: Evolution of tectonic structures within the transition between the Greater and Lesser Caucasus (Georgia). Geologica Carpathica, 66(5), 427–440.
  27. Tye, A. R., Niemi, N. A., Cowgill, E., et al. (2022). Diverse deformation mechanisms and lithologic controls in an imbricate fan: Insights from the Greater Caucasus. Tectonics, 41(12), e2022TC007349.
  28. Vincent, S. J. (2016). Tectonics of the Greater Caucasus: A review of recent studies. Earth-Science Reviews, 160, 1–20.
  29. Vincent, S. J. (2018). Reactivation of steeply dipping Mesozoic normal faults in the Greater Caucasus. Tectonics, 37(4), 1050–1071.
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DOI: 10.5510/OGP20250301093

E-mail: sabina.k@mail.ru


M. E. Loginova1, I. A. Chetvertneva2, G. Yu. Kolchina3, E. M. Movsumzade1,4, A. A. Babkina2, E. R. Babaev5

1JSC NPF Geofizika, Ufa, Russia; 2Ufa State Petroleum Technological University, Ufa, Russia; 3Ufa University of Science and Technology, Ufa, Russia; 4A.N. Kosygin Russian State University, Moscow, Russia; 5A. M. Kuliev Institute of Additive Chemistry, Azerbaijan National Academy of Sciences, Baku, Azerbaijan

Experimental studies of the rheological properties of polymer compositions for well drilling and oil production


The article examines the properties of polymer-based drilling fluids formulated with natural polymers such as starch, cellulose-derived biopolymers, and lignosulfonates. The research focuses on key parameters – pseudoplasticity and filtration characteristics – critical for cleaning horizontal and deviated wellbores. Effective penetration into productive formations is achieved by minimizing filtrate intrusion and reservoir contamination, assessed via penetration depth based on adsorption properties of the reagents. A synergistic effect is observed when high-molecular-weight polysaccharides – xanthan gum, modified starch, and lignosulfonate – are combined, forming a protective screen within the pore channels of the formation through adsorption. Optimized quadratic equations predict flow behavior index and consistency index values for starch concentrations up to 0.4% and xanthan gum up to 3%. Joint application of starch and xanthan gum reduces the fluid filtration index 1.6-fold, lowers the flow behavior index 1.02-fold, and increases the consistency index nearly 1.2-fold. The best filtration and transport properties are achieved with 1.5% starch + 0.2% xanthan gum and 2% starch + 0.25% xanthan gum. The developed predictive method for polymer composition penetration is validated through experiments on limestone cores from the Yugomashevskoye field, evaluating the effect of polymer formulations on filtration-capacity properties.This approach enables optimization of polymer reagent concentrations, ensuring efficient use of costly additives and reducing well construction costs. It also supports safe drilling conditions, effective drill cuttings suspension, and improved cuttings transport. A visual model of the proposed solution is provided.

Keywords: biopolymer reagents; cellulose; lignosulfonate; adsorption; oil; productive formation; drilling fluid.

Date submitted: 05.06.2025     Date accepted: 31.08.2025

The article examines the properties of polymer-based drilling fluids formulated with natural polymers such as starch, cellulose-derived biopolymers, and lignosulfonates. The research focuses on key parameters – pseudoplasticity and filtration characteristics – critical for cleaning horizontal and deviated wellbores. Effective penetration into productive formations is achieved by minimizing filtrate intrusion and reservoir contamination, assessed via penetration depth based on adsorption properties of the reagents. A synergistic effect is observed when high-molecular-weight polysaccharides – xanthan gum, modified starch, and lignosulfonate – are combined, forming a protective screen within the pore channels of the formation through adsorption. Optimized quadratic equations predict flow behavior index and consistency index values for starch concentrations up to 0.4% and xanthan gum up to 3%. Joint application of starch and xanthan gum reduces the fluid filtration index 1.6-fold, lowers the flow behavior index 1.02-fold, and increases the consistency index nearly 1.2-fold. The best filtration and transport properties are achieved with 1.5% starch + 0.2% xanthan gum and 2% starch + 0.25% xanthan gum. The developed predictive method for polymer composition penetration is validated through experiments on limestone cores from the Yugomashevskoye field, evaluating the effect of polymer formulations on filtration-capacity properties.This approach enables optimization of polymer reagent concentrations, ensuring efficient use of costly additives and reducing well construction costs. It also supports safe drilling conditions, effective drill cuttings suspension, and improved cuttings transport. A visual model of the proposed solution is provided.

Keywords: biopolymer reagents; cellulose; lignosulfonate; adsorption; oil; productive formation; drilling fluid.

Date submitted: 05.06.2025     Date accepted: 31.08.2025

References

  1. Suleimanov, B. A., Veliyev, E. F. , Vishnyakov, V. V. (2022). Nanocolloids for petroleum engineering: Fundamentals and practices. John Wiley & Sons.
  2. Loginova, M. E., Chetvertneva, I. A., Movsumzade, E. M., et al. (2023). Optimization of concentrations of drilling reagents based on gums using mathematical modeling methods. Rossijskij Khimicheskij Zhurnal, LXVII(1), 3-10.
  3. Krylov, V. I., Kretsul, V. V. (2002). Rheological modeling of biopolymer drilling fluids. Oil Recovery, 5, 16–20.
  4. Girfanov, V. T., Loginova, M. E. (2018). Study of rheological properties of drilling mud. In: Proceedings of the III Scientific and Practical Conference with International Participation «Oil and gas complex: problems and innovations», Ufa.
  5. Loginova, M. E., Chetvertneva, I. A., Movsumzade, E. M., et al. (2023). Optimizing drilling reagent concentrations based on gums through mathematical modeling methods. Russian Journal of General Chemistry, 93(6), 1584-1590.
  6. Vishnyakov, V. V., Suleimanov, B. A., Salmanov, A. V., Zeynalov, E. B. (2019). Primer on enhanced oil recovery. Gulf Professional Publishing.
  7. Suleimanov, B. A. (2004). On the effect of interaction between dispersed phase particles on the rheology of fractally heterogeneous disperse systems. Colloid Journal, 66(2), 249–252.
  8. Chetvertneva, I. A., Antonov, K. V., Movsumzade, E. M., Loginova, M. E. (2024). Development and application of polymer reagents in drilling fluids during construction of oil and gas wells and production of hydrocarbon raw materials. Ufa: Ufa State Petroleum Technical University.
  9. Zhukhovitsky, S. Yu. (1976). Flushing fluids in drilling. Moscow: Nedra.
  10. Gorodnov, V. D. (1985). Drilling fluids. Moscow: Nedra.
  11. Bulatov, A. I., Proselkov, Yu. M., Ryabchenko, V. I. (1981). Well flushing technology. Moscow: Nedra.
  12. Heinze, T., Koschella, A. (2005). Carboxymethyl ethers of cellulose and starch. Macromolecular Symposia, 223(1), 13–40.
  13. Gray, J. R., Darley, G. S. (1985). Composition and properties of drilling agents (flushing fluids). Moscow: Nedra.
  14. Aleksandrova, G. Yu., Mosvum-zade, N. Ch., Makhmutova, R. I., Chuvashov, D. A. (2011). Stages of the origin and development of quantum-chemical calculations. History and Pedagogy of Natural Science, 1, 42-49.
  15. Rogovina, S. Z., Prut, E. V., Berlin, A. A. (2019). Composite materials based on synthetic polymers reinforced with fibers of natural origin. High-Molecular Compounds. Series A, 61(4), 291–315.
  16. Koshelev, V. N., Vakhrushev, L. P., Belenko, E. V., Lushpeeva, O. A. (2001). Polymer-dispersed synergetic phenomena and new drilling fluid systems. Oil Industry, 4, 22–23.
  17. Vakhrushev, L. P., Koshelev, V. N., Penkov, A. I., Belenko, E. V. (2001). Spatially structured aqueous clay-free solutions. Oil Industry, 9, 40–43.
  18. Afanasyev, N. I., Teltevskaya, S. E., Makarevich, N. A., Parfenova, L. N. (2005). Structure and physicochemical properties of lignosulfonates. Ekaterinburg: Ural Branch of the Russian Academy of Sciences.
  19. Loginova, M. E., Kolchina, G. Yu., Movsumzade, E. M. (2023). Kinetics of monomolecular adsorption of reagent systems. Chemchemtech, 66(4), 60-67.
  20. Kolchina, G. Yu., Teptereva, G. A., Karimov, O. Kh., et al. (2022). Heteroatomic modifiers in the processes of adsorption and membrane diffusion, Chemchemtech, 65(6), 12–19. 
  21. Loginova, M. E., Movsumzade, E. M., Teptereva, G. A., et al. (2022). Variability of monomolecular adsorption of lignosulfonate systems. Rossijskij Khimicheskij Zhurnal, 66(1), 35-41.
  22. Suleimanov, B. A. , Veliyev, E. F. , Naghiyeva, N. V. (2021). Colloidal dispersion gels for in-depth permeability modification. Modern Physics Letters B, 35(1), 2150038.
  23. Ryabova, L. M., Chetvertneva, I. A. (1997). Polymer solutions based on new polymer reagents of complex action. Environmental problems and ways of solving problems on the long-term zone of introduction of geological exploration and drilling operations. In: Proceedings of the All-Russian Scientific-Practical Conference, Tyumen.
  24. Kondrashev, O. F., Chetvertneva, I. A. (2005). Insulating properties of lightweight biopolymer drilling mud. Ufa: Bashnipineft.
  25. Ryabchenko, V. I. (1990). Control of properties of drilling fluids. Moscow: Nedra.
  26. Moldabayeva, G. Z., Efendiyev, G. M., Kozlovskiy, A. L., et al. (2023). Study of the rheological characteristics of sediment-gelling compositions for limiting water inflows. Applied Sciences, 13(18), 10473.
  27. Kravchenko, I. I. (1971). Adsorption of surfactants in oil production processes. Moscow: Nedra.
  28. Suleimanov, B. A., Rzayeva, S. C., Akhmedova, U. T. (2021). Self-gasified biosystems for enhanced oil recovery. International Journal of Modern Physics B, 35(27), 2150274.
  29. OST 39-195-86. (1987). Oil. Method for determining the coefficient of oil displacement by water under laboratory conditions. Moscow: VNIIOENG.
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DOI: 10.5510/OGP20250301094

E-mail: elbey.babayev@socar.az


P. A. Blinov1, N. M. Silichev1, V. V. Nikishin1, V. G. Gorelikov2

1Saint-Petersburg Mining University, Drilling Department, Saint Petersburg, Russia; 2Saint-Petersburg Mining University, Department of Mechanics, Saint Petersburg, Russia

Substantiation and development of a methodology for calculating the bending of the drive shaft of a continuous deflector for drilling with coring


This research presents a comprehensive methodology for calculating the bending of the drive shaft in a novel continuous deflector, designed to enable directional drilling with simultaneous coring in mineral exploration. The study addresses a critical industry gap: existing deflection tools (e.g., wedge deflectors, small-diameter motors) are incompatible with core recovery in curved sections and often induce excessive wellbore curvature, exceeding the fatigue limits of standard exploration drill strings. The proposed deflector design innovatively adapts the point-the-bit principle, incorporating a hollow drive shaft bent via two rotating eccentric bushings (eccentricity 2.5 mm each). This allows for controlled wellpath deviation while housing a retrievable core barrel. The device includes a hydraulic fixation system to anchor the tool body and a spherical bearing to maintain shaft alignment during bending. The core of the study is an analytical model based on the initial parameters method, treating the drive shaft as a statically indeterminate beam with rigid and hinged supports. The model derives equations for shaft displacement, bit tilt angle, and resultant wellbore curvature intensity as functions of the bushing rotation angle. Parametric analysis confirms that the curvature intensity can be precisely controlled from 0 to 0.3°/m, remaining within the stringent allowable limit of 1.0°/3 m for NQ-size drill pipes. The deflector’s design, with a total length of 3.2 m, also satisfies the geometric constraint of fitting into the minimum achievable curvature radius of 191 m. This work provides a validated theoretical foundation for a tool that significantly enhances exploration efficiency by reducing drilling volume and improving geological data accuracy through core recovery in deviated wellbores.

Keywords: continuous deflector; core extraction drilling; directional drilling; artificial curvature of wells; extractable core application.

Date submitted: 16.05.2025     Date accepted: 27.08.2025

This research presents a comprehensive methodology for calculating the bending of the drive shaft in a novel continuous deflector, designed to enable directional drilling with simultaneous coring in mineral exploration. The study addresses a critical industry gap: existing deflection tools (e.g., wedge deflectors, small-diameter motors) are incompatible with core recovery in curved sections and often induce excessive wellbore curvature, exceeding the fatigue limits of standard exploration drill strings. The proposed deflector design innovatively adapts the point-the-bit principle, incorporating a hollow drive shaft bent via two rotating eccentric bushings (eccentricity 2.5 mm each). This allows for controlled wellpath deviation while housing a retrievable core barrel. The device includes a hydraulic fixation system to anchor the tool body and a spherical bearing to maintain shaft alignment during bending. The core of the study is an analytical model based on the initial parameters method, treating the drive shaft as a statically indeterminate beam with rigid and hinged supports. The model derives equations for shaft displacement, bit tilt angle, and resultant wellbore curvature intensity as functions of the bushing rotation angle. Parametric analysis confirms that the curvature intensity can be precisely controlled from 0 to 0.3°/m, remaining within the stringent allowable limit of 1.0°/3 m for NQ-size drill pipes. The deflector’s design, with a total length of 3.2 m, also satisfies the geometric constraint of fitting into the minimum achievable curvature radius of 191 m. This work provides a validated theoretical foundation for a tool that significantly enhances exploration efficiency by reducing drilling volume and improving geological data accuracy through core recovery in deviated wellbores.

Keywords: continuous deflector; core extraction drilling; directional drilling; artificial curvature of wells; extractable core application.

Date submitted: 16.05.2025     Date accepted: 27.08.2025

References

  1. Oberle, B., Bringezu, S., Hatfield-Dodds, S., et al. (2019). Global resources outlook: 2019. France, Paris: International Resource Panel, United Nations Envio.
  2. Blinov, P. A., Shansherov, A. V., Lobachev, I. M., Volkov, A. R. (2024). Evaluation of strength properties of cement containing NaCl in mixing water for cementing wells in halite strata. International Journal of Engineering, 37(10), 2109-2115.
  3. Dvoynikov, M. V., Minaev, Ya. D., Minibaev, V. V., et al. (2024). Technology for killing gas wells at managed pressure. Bulletin of the Tomsk Polytechnic University. Geo Assets Engineering, 335(1), 7–18.
  4. Litvinenko, V., Bowbriсk, I., Naumov, I., Zaitseva, Z. (2022). Global guidelines and requirements for professional competencies of natural resource extraction engineers: Implications for ESG principles and sustainable development goals. Journal of Cleaner Production, 338, 130530.
  5. Blinov, P. A., Sadykov, M. I., Gorelikov, V. G., Nikishin, V. V. (2024). Development and research of backfill compounds with improved elastic and strength properties for oil and gas well lining. Journal of Mining Institute, 268, 588-598.
  6. Fatehi, M., Asadi Haroni, H., Hossein-Morshedy, A. (2017). Designing infill directional drilling in mineral exploration by using particle swarm optimization algorithm. Arabian Journal of Geosciences, 10, 1-14.
  7. Caers, J., Scheidt, C., Yin, Z., et al. (2022). Efficacy of information in mineral exploration drilling. Natural Resources Research, 31(3), 1157-1173.
  8. Yang, M., Hu, Y., Liu, B., et al. (2023). Application of artificial neural networks for identification of lithofacies by processing of core drilling data. Applied Sciences, 13(21), 119-134.
  9. Hossein-Morshedy, A., Khorram, F., Emery, X. (2023). A multi-objective approach for optimizing the layout of additional boreholes in mineral exploration. Minerals, 13(10), 1252.
  10. Nwosu, J. I., Egesi, N. (2021). Predicting the true reserve of a steeply dipping deposit in a multi-deviation angle exploration operation. Journal of Mining and Geology, 57(2), 397-406.
  11. Hapugoda, S., Manuel, J. R. (2010). A comparison of drilling and sampling techniques as they relate to base and precious metal exploration in the Mt Isa Inlier of North West Queensland and the southern Lachlan Fold Belt in New South Wales. In: Proceedings Sampling Conference, Perth, WA, 11-12 May.
  12. Тomskii, К. О., Ivanova, M. S. (2024). Optimization of the location of a multilateral well in a thin oil rim, complicated by the presence of an extensive gas cap. Journal of Mining Institute, 265, 140-146.
  13. Dvoynikov, M. V., Nikitin, V. I., Kopteva, A. I. (2024). Analysis of the methodology for selecting the rheological model of cement slurry for determining the technological parameters of well casing. International Journal of Engineering, Transactions A: Basics, 37(10), 2042-2050.
  14. Leusheva, E., Alikhanov, N., Tabatabaee Moradi, S. S. (2024). Experimental evaluation of the influence of the physico-chemical properties of surfactants on the process of drilling in pay-zones. International Journal of Engineering, 38(4), 819-829.
  15. Zhang, C., Zou, W., Cheng, N. (2016). Overview of rotary steerable system and its control methods. In: 2016 IEEE International Conference on Mechatronics and Automation, Harbin, China.
  16. Zhdaneev, O. V., Zaytsev, А. V., Prodan, Т. T. (2021). Possibilities for creating Russian high-tech bottomhole assembly. Journal of Mining Institute, 252, 872-884.
  17. Ma, T., Chen, P., Zhao, J. (2016). Overview on vertical and directional drilling technologies for the exploration and exploitation of deep petroleum resources. Geomechanics and Geophysics for Geo-Energy and Geo-Resources, 2, 365-395.
  18. Huang, W., Wang, G., Gao, D. (2021). A method for predicting the build-up rate of ‘push-the-bit’rotary steering system. Natural Gas Industry B, 8(6), 622-627.
  19. Schaaf, S., Mallary, C. R., Pafitis, D. (2000). Point-the-bit rotary steerable system: Theory and field results. SPE-63247-MS. In: SPE Annual Technical Conference and Exhibition, Dallas, Texas, October.
  20. Sosnovskaya, E. L., Avdeev, A. N. (2020). Forecast of the stability of the array of gold ore deposits based on the analysis of core material from exploration core drilling wells. Mining Informational and Analytical Bulletin, 3-1, 216-223.
  21. Mohamed, A., Salehi, S., Ahmed, R. (2021). Significance and complications of drilling fluid rheology in geothermal drilling: A review. Geothermics, 93, 1020-1066.
  22. Zhou, Z., Hu, Y., Liu, B., et al. (2023). Development of automatic electric drive drilling system for core drilling. Applied Sciences, 13(2), 105-109.
  23. Nutskova, M. V., Alhazzaa, M., Alhazaa, A. (2025). Effect of mineral wool impregnated with carbon nanotubes on properties of cement at high temperatures. International Journal of Engineering, 38(1), 148-155.
  24. Dvoynikov, M. V., Kutuzov, P. A. (2025). Analysis of efficiency of communication channels for monitoring and operational control of oil and gas wells drilling process. International Journal of Engineering, 38(1), 120-131.
  25. Drenth, Ch. (2017). Know your limits: Drill rod bending capabilities and deviated hole applications. Coring Magazine, 5, 16-19.
  26. Lachinyan, L. A., Medvedev, A. K. (2021). Justification of the design of the drill string threaded connection as a part of the complexes of drilling shells with a removable core receiver. Exploration and Protection of Subsoil, 5, 38-44.
  27. Stepanchukova, A. V. (2021). Review of modern world technologies of pipe manufacturing used in exploration drilling. Step in Science, 1, 98-101.
  28. Drenth, Ch. (2019). Bulletin CDDA technical committee. Borehole deviation guidelines. In: 2019 Annual Canadian Diamond Drilling Association AGM Conference.
  29. Ryazanov, V. I., Spiridonov, B. I. (1976). Analysis of principle schemes of deflectors. Proceedings of Tomsk Polytechnic University. Engineering of Georesources, 260, 75-77. 30. Neskoromnykh, V. V., Pushmin, P. S., Nadelyaev, A. A., Fadeeva, L. S. (2008). Main directions of improvement of the technology of artificial well curvature in hard and hard rocks. Earth Sciences and Subsoil Use, 32(6), 186-190.
  30. Stroud, D., Russell, M., Peach, S. (2003). Development of the industry's first slimhole point-the-bit rotary steerable system. SPE-84449-MS. In: SPE Annual Technical Conference and Exhibition, Denver, Colorado, October.
  31. Neskromnykh, V. V., Popova, M. S., Golovchenko, A. E., et al. (2020). Method of drilling process control and experimental studies of resistance forces during bits drilling with PDC cutters. Journal of Mining Institute, 245, 539-546.
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  33. Wang, R., Xue, Q., Han, L., et al. (2014). Torsional vibration analysis of push-the-bit rotary steerable drilling system. Meccanica, 49, 1601-1615.
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  35. Akbulatov, T. O., Levinson, L. M., Khasanov, R. A. (2008). Determination of the calculated radius of wellbore curvature during the operation of rotary steerable systems (RSS). Oil and Gas Business, 6(2), 29-33.
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DOI: 10.5510/OGP20250301095

E-mail: Blinov_PA@pers.spmi.ru


H. D. Vu1, T. H. Nguyen1, M. H. Nguyen1, X. D. Nguyen2

1Hanoi University of Mining and Geology, Hanoi, Vietnam; 2Vietnam Petroleum Institute, Hanoi, Vietnam

Real-time lithology prediction from drilling data using machine learning: a case study ca tam oil field, offshore Vietnam


Accurate prediction of lithological layers during drilling operations remains a fundamental challenge that directly impacts drilling efficiency, wellbore stability, and overall hydrocarbon exploration success. Traditional formation evaluation methods often rely on periodic sampling or wireline logging, which can introduce delays and limit real-time decision-making capabilities during critical drilling phases. This study presents a machine learning approach for real-time lithology prediction using continuously measured drilling parameters from the Ca Tam oil field, offshore Vietnam. The study utilized seven key drilling parameters: weight on bit (WOB), rotary speed (RPM), torque, standpipe pressure (SPP), rate of penetration (ROP), mud weight (MW IN), and flow rate (FLW). These measurements were collected from multiple wells across the Ca Tam field, representing diverse geological conditions and operational scenarios. Data preprocessing involved removing outliers to focus on measurements representing actual formation properties. Subsequently, feature selection analysis identified the most discriminative parameters for lithological classification, focusing on variables that behave differently in each rock type. Four supervised machine learning algorithms were implemented and compared: Random Forest, Gradient Boosting (XGBoost), Support Vector Machines, and Artificial Neural Networks. Each model was trained to classify formations into three primary lithological categories: Sand, Claystone, and Shale. The Random Forest algorithm achieved the best performance, demonstrating the highest cross-validation accuracy and showing good generalization capabilities when tested on independent well data. Model validation confirmed consistent performance across varying geological conditions, successfully handling the complex stratigraphic variations characteristic of the Cuu Long basin. This approach provides real-time formation identification, improving drilling decisions and reducing operational costs.

Keywords: lithology; drilling data; machine learning; data-driven.

Date submitted: 03.06.2025     Date accepted: 01.09.2025

Accurate prediction of lithological layers during drilling operations remains a fundamental challenge that directly impacts drilling efficiency, wellbore stability, and overall hydrocarbon exploration success. Traditional formation evaluation methods often rely on periodic sampling or wireline logging, which can introduce delays and limit real-time decision-making capabilities during critical drilling phases. This study presents a machine learning approach for real-time lithology prediction using continuously measured drilling parameters from the Ca Tam oil field, offshore Vietnam. The study utilized seven key drilling parameters: weight on bit (WOB), rotary speed (RPM), torque, standpipe pressure (SPP), rate of penetration (ROP), mud weight (MW IN), and flow rate (FLW). These measurements were collected from multiple wells across the Ca Tam field, representing diverse geological conditions and operational scenarios. Data preprocessing involved removing outliers to focus on measurements representing actual formation properties. Subsequently, feature selection analysis identified the most discriminative parameters for lithological classification, focusing on variables that behave differently in each rock type. Four supervised machine learning algorithms were implemented and compared: Random Forest, Gradient Boosting (XGBoost), Support Vector Machines, and Artificial Neural Networks. Each model was trained to classify formations into three primary lithological categories: Sand, Claystone, and Shale. The Random Forest algorithm achieved the best performance, demonstrating the highest cross-validation accuracy and showing good generalization capabilities when tested on independent well data. Model validation confirmed consistent performance across varying geological conditions, successfully handling the complex stratigraphic variations characteristic of the Cuu Long basin. This approach provides real-time formation identification, improving drilling decisions and reducing operational costs.

Keywords: lithology; drilling data; machine learning; data-driven.

Date submitted: 03.06.2025     Date accepted: 01.09.2025

References

  1. dos Santos Barbosa, M., Duarte Gonzaga, I. M., da Silva Vilar, D., et al. (2022). Cost analysis of drilling operations of an offshore well with four phases. Journal of Engineering Research, 2(6).
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DOI: 10.5510/OGP20250301096

E-mail: nguyenminhhoa@humg.edu.vn


Ye. M. Stavychnyi1, Ya. M. Femiak2, O. Yu. Vytyaz2, B. A. Tershak3, E. F. Veliyev4,5

1PJSC «Ukrnafta», Kyiv, Ukraine; 2Ivano-Frankivsk National Technical University of Oil and Gas, Ivano-Frankivsk, Ukraine; 3LLC «Energo Composit», Lviv, Ukraine; 4«OilGasScientificResearchProject» Institute, SOCAR, Baku, Azerbaijan; 5Composite Materials Scientific Research Center, Azerbaijan State University of Economics, Baku, Azerbaijan

Improving the reliability of oil and gas well cementing with the applying of composite plugging systems


Hydrocarbon production at fields with hard-to-recover reserves in complex mining and geological conditions requires solving complex reinforcement problems, the key one being ensuring high-quality delineation of productive horizons. The aim of the work is to evaluate and test the DRCT (Commercial name of plugging material) composite plugging material, which has improved performance characteristics for reliable well support and effective formation isolation, taking into account the quality of the cement stone. The influence of drilling fluid impurities on the structure of the cement stone was studied. It was found that their presence causes defects in the microstructure and insulation screen, which was confirmed by Radial Bond Tool (RBT) measurements in test wells.Testing was carried out on cementing slurries based on DRCT and Portland cement PCT I-100, prepared with fresh water containing 20% sodium chloride. The results of the studies showed the superiority of DRCT in terms of rheological properties, strength and brittleness of cement stone. Quantitative elemental analysis and X-ray phase analysis (XPA) of DRCT cement stone were performed. The structural formation features and strength characteristics were studied over eight years of operation in aggressive environments. The material proved to be highly resistant to degradation and maintained its strength in difficult conditions.Examples of recipe development and successful testing of DRCT material in wells confirmed its technological feasibility and effectiveness in complex reinforcement.

Keywords: well; cementing; plugging mud; cement stone; strength of cement stone.

Date submitted: 11.05.2025     Date accepted: 03.09.2025

Hydrocarbon production at fields with hard-to-recover reserves in complex mining and geological conditions requires solving complex reinforcement problems, the key one being ensuring high-quality delineation of productive horizons. The aim of the work is to evaluate and test the DRCT (Commercial name of plugging material) composite plugging material, which has improved performance characteristics for reliable well support and effective formation isolation, taking into account the quality of the cement stone. The influence of drilling fluid impurities on the structure of the cement stone was studied. It was found that their presence causes defects in the microstructure and insulation screen, which was confirmed by Radial Bond Tool (RBT) measurements in test wells.Testing was carried out on cementing slurries based on DRCT and Portland cement PCT I-100, prepared with fresh water containing 20% sodium chloride. The results of the studies showed the superiority of DRCT in terms of rheological properties, strength and brittleness of cement stone. Quantitative elemental analysis and X-ray phase analysis (XPA) of DRCT cement stone were performed. The structural formation features and strength characteristics were studied over eight years of operation in aggressive environments. The material proved to be highly resistant to degradation and maintained its strength in difficult conditions.Examples of recipe development and successful testing of DRCT material in wells confirmed its technological feasibility and effectiveness in complex reinforcement.

Keywords: well; cementing; plugging mud; cement stone; strength of cement stone.

Date submitted: 11.05.2025     Date accepted: 03.09.2025

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DOI: 10.5510/OGP20250301097

E-mail: Yevhen.Stavychnyi@ukrnafta.com


A. R. Deryaev1, A. Ashirov2, D. S. Saduakassov3, M. T. Tabylganov3

1Scientific Research Institute of Natural Gas of the State Concern «Turkmengas», Ashgabat, Turkmenistan; 2Academy of Sciences of Turkmenistan, Ashgabat, Turkmenistan; 3Yessenov Caspian University of Technologies and Engineering, Aktau, Kazakhstan

Determination of the leak interval of large-diameter casing strings


The main causes of damage to the casing strings and excessive metal wear on well fastenings are: incompatibility of selected well designs with geological conditions of well construction; incompatibility of casing calculation methods with actual conditions of their operation in wells. Loss of integrity is characterised by the establishment of a link between the annular space and the wellbore as a result of damage to the column. The casing strings are worn out by the drilling tool to a certain extent. Based on the analysis, casing string damage is common in fields with complex geological and technical drilling conditions. The study is devoted to an urgent issue – determining the leakage interval of casing strings with calculations for estimating heat losses along the borehole during injection of hot liquid. The researcher proposed a fundamentally new method that had not previously been used in Turkmenistan. The essence of the method does not require the restoration of the thermal field after injection due to geotherms, on the contrary, stabilisation of the abnormal temperature is achieved during the injection process. When pumping hot liquid through an unpressurised area, part of the flow goes into the annular space. An area of mixing of hot and cold liquids is formed in the leaky zone, resulting in a temperature contrast. At the leakage level, the temperature difference becomes pronounced and can be detected using appropriate thermometric devices.

Keywords: casing string; drilling tool; defect; heated liquid; buffer; temperature anomaly.

Date submitted: 12.08.2025     Date accepted: 05.09.2025

The main causes of damage to the casing strings and excessive metal wear on well fastenings are: incompatibility of selected well designs with geological conditions of well construction; incompatibility of casing calculation methods with actual conditions of their operation in wells. Loss of integrity is characterised by the establishment of a link between the annular space and the wellbore as a result of damage to the column. The casing strings are worn out by the drilling tool to a certain extent. Based on the analysis, casing string damage is common in fields with complex geological and technical drilling conditions. The study is devoted to an urgent issue – determining the leakage interval of casing strings with calculations for estimating heat losses along the borehole during injection of hot liquid. The researcher proposed a fundamentally new method that had not previously been used in Turkmenistan. The essence of the method does not require the restoration of the thermal field after injection due to geotherms, on the contrary, stabilisation of the abnormal temperature is achieved during the injection process. When pumping hot liquid through an unpressurised area, part of the flow goes into the annular space. An area of mixing of hot and cold liquids is formed in the leaky zone, resulting in a temperature contrast. At the leakage level, the temperature difference becomes pronounced and can be detected using appropriate thermometric devices.

Keywords: casing string; drilling tool; defect; heated liquid; buffer; temperature anomaly.

Date submitted: 12.08.2025     Date accepted: 05.09.2025

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  18. Sahu, D. K., Sen, P. K, Sahu, G., et al. (2015). A review on thermal insulation and its optimum thickness to reduce heat loss. International Journal of Innovative Science and Research Technology, 2(6), 2349–6010.
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  20. Zhang, T., Yang, H. (2018). Optimal thickness determination of insulating air layers in building envelopes. Energy Procedia, 152, 444–449.
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DOI: 10.5510/OGP20250301098

E-mail: annagulyderyayew@gmail.com


N. A. Aliyev1, G. I. Dzhalalov2, M. A. Rasulov2, B. S. Sinsoysal3, D. R. Mirzayeva4

1Baku State University, Baku, Azerbaijan; 2Institute of Oil and Gas, Ministry of Science and Education of the Republic of Azerbaijan, Baku, Azerbaijan; 3Istanbul Beykent University, Istanbul, Turkey; 4Institute of Geology and Geophysics, Ministry of Science and Education of the Republic of Azerbaijan, Baku, Azerbaijan

Numerical solution of one-phase fluids flows in fractal media


In order to a more precise understanding of the phenomenon of motion of fluid in non-homogeneous reservoirs modifications of classical Darcy law to include the memory effect which itself expressed by the fractional derivative in sense the Riemann-Liouville what break smoothness of solution. Therefore, classical solution of the main not exit. This fact hampers to application of the well-known numerical methods for finding approximation solution. In order to find of the weak solution in this paper, the new finite difference method find an approximate solution to the first boundary value problem for a partial differential equation of order 1 + α, (0 < α < 1), describing the flow of a single-phase fluid in a fractal medium is suggested. For his aim an auxiliary problem that is equivalent to the main problem in defined sense the solution of which smoothness of the solution the smoothness of which is one higher than the of the solution than of the main problem. The introduced auxiliary problem has more advantages. Using these advantages effective finite difference algorithms are proposed for finding an approximate solution to the main problem is proposed. Thus, the differential problem under consideration is reduced to a system of tridiagonal algebraic equations, which automatically satisfies the stability condition of the sweep method, and the solution of this system can be easily calculated. Introduction auxiliary problem permits us create a more higher order accuracy algorithms type Runge-Kutta with respect to time.

Keywords: flow in a fractal medium; fractional differential equation; finite differences representation of the fractional integrationin the Riemann-Liouville sense.

Date submitted: 13.05.2025     Date accepted: 20.08.2025

In order to a more precise understanding of the phenomenon of motion of fluid in non-homogeneous reservoirs modifications of classical Darcy law to include the memory effect which itself expressed by the fractional derivative in sense the Riemann-Liouville what break smoothness of solution. Therefore, classical solution of the main not exit. This fact hampers to application of the well-known numerical methods for finding approximation solution. In order to find of the weak solution in this paper, the new finite difference method find an approximate solution to the first boundary value problem for a partial differential equation of order 1 + α, (0 < α < 1), describing the flow of a single-phase fluid in a fractal medium is suggested. For his aim an auxiliary problem that is equivalent to the main problem in defined sense the solution of which smoothness of the solution the smoothness of which is one higher than the of the solution than of the main problem. The introduced auxiliary problem has more advantages. Using these advantages effective finite difference algorithms are proposed for finding an approximate solution to the main problem is proposed. Thus, the differential problem under consideration is reduced to a system of tridiagonal algebraic equations, which automatically satisfies the stability condition of the sweep method, and the solution of this system can be easily calculated. Introduction auxiliary problem permits us create a more higher order accuracy algorithms type Runge-Kutta with respect to time.

Keywords: flow in a fractal medium; fractional differential equation; finite differences representation of the fractional integrationin the Riemann-Liouville sense.

Date submitted: 13.05.2025     Date accepted: 20.08.2025

References

  1. Afonin, A. A., Sukhinov, A. I. (2009). Mathematical models of geofiltration and geomigration in porous media with fractal structure. Izvestiya SFedU. Engineering Sciences, 97(8), 62-70.
  2. Barabanov, V. L. (2016). Fractal model of the initial stage of capillary impregnation of rocks. Georesour, Geoenergy, Geopolit, 1(13), 1-16.
  3. Belevtsov, N. S., Lukashchuk, S. Yu. (2020). Study of fractional-differential model of single-phase filtration with Riesz potential. Multiphase Systems, 15(1-2), 1-4.
  4. Chang, A., Sun, H., Zhang, Y., et al. (2019). Spatial fractional Darcy’s law to quantify fluid flow in natural reservoirs. Physica A: Statistical Mechanics and its Applications, 519, 119-126.
  5. Damián Adame, L., Gutiérrez-Torres, C. D.,C., Figueroa-Espinoza, B, et al. (2023). A mechanical picture of fractal Darcy’s law. Fractal and Fractional, 7(9), 1-12.
  6. Gazizov, R. K., Lukashchuk, S. Y. (2017). Fractional differential approach to modelling filtration processes in complex inhomogeneous porous media. Vestnik Ufa State Aviation Technical University, 21(4), 104-112.
  7. Kashchenko, N. M. (2010). Fractal model of filtration in conditions of drainage operation. Bulletin of the Immanuel Kant Baltic Federal University. Series: Physics, Mathematics, Technology, 4, 158-162.
  8. Nigmatulin, R. R. (1986). The realization of the generalized transfer equation in a medium with fractal geometry.
    Physica Status Solidi, 133, 425-430.
  9. Parovik, R. I. (2008). Modelling of radon (222Rn) transfer processes in environments with fractal structure and its flow into the surface layer of the atmosphere. Vestnik KRAUNTs. Series: Earth Sciences, 12(1),188-193.
  10. Kilbas, A. A., Srivastava, H. M., Trujillo, J. J. (2006). Theory and applications of fractional differential equations. North-Holland: Elsevier.
  11. Miller, K. S., Ross, B. (1993). An introduction to the fractional calculus and fractional differential equations. New York: A Wiley-Interscience Publication.
  12. Oldham, K. B., Spanier, J. (1974). The fractional calculus. New York: Academic Press.
  13. Podlubny, I. (1999). Fractional differential equations. San Diego: Academic Press.
  14. Samko, S. G., Kilbas, A. A., Marichev, O. I. (1993) Fractional integrals and derivatives: Theory and applications. Montreux: Gordon and Breach Science Publishers.
  15. Suleimanov, B. A., Abbasov, E. M., Efendieva, A. O. (2005). Stationary filtration in a fractal inhomogeneous porous medium. Journal of Engineering Physics and Thermophysics, 78(4), 832-834.
  16. Ashyralyev, A. (2015). A survey of results in the theory of fractional spaces generated by positive operators. TWMS Journal of Pure and Applied Mathematics, 6(2), 129-157.
  17. Aliyev, N. A., Rasulov, M. A., Sinsoysal, B. (2024). Study of the problem of one dimensional flow of homogenous fluids in fractal porous medium. Analysis and applied mathematics. Cham: Springer Nature.
  18. Abasov, M. T., Rasulov, M. A., Ibrahimov, T. M., Ragimova, T. A. (1991). On a method of solving the cauchy problem for a first order nonlinear equation of hyperbolic type with a smooth initial condition. Soviet Mathematics. Doklady, 43(1), 150-153.
  19. Rasulov, М. А. (1982). Numerical method for solving one parabolic equation with degeneracy. Differential Equations, 18(8), 1418-1427.
  20. Rasulov, M. A. (2011). Conservation laws in the class of discontinuous functions. Ankara, Turkey: Seçkin Publishing House.
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DOI: 10.5510/OGP20250301099

E-mail: dzhalalovgarib@rambler.ru


N. T. Duc1,2, P. N. Trung3, D. N. Hai2,4, N. Q. Thai1, N. H. Tien5, D. T. T. Ha1, N. V. Tung1

1Institute of Mechanics, Vietnam Academy of Science and Technology, Hanoi, Vietnam; 2University of Engineering and Technology, Vietnam National University, Hanoi, Vietnam; 3Vietnam Petroleum Institute, Hanoi, Vietnam; 4Graduate University of Science and Technology, Vietnam Academy of Science and Technology, Hanoi, Vietnam; 5Oil & Gas Joint Venture Vietsovpetro, Vung Tau Ward, Ho Chi Minh City, Vietnam

Liquid and oil well production forecasting for mature waterflooding oil field based on machine learning models


This study proposes an approach based on machine learning (ML) models as an alternative to conventional numerical reservoir simulation to predict liquid (oil and water) and oil flow rates of production wells in mature waterflooding oil fields. The proposed methodology uses commonly available measurement data of mature waterflooding oil fields, including the liquid and oil flow rates and perforation depths of production wells, together with the water flow rates of injection wells. Procedures for processing and constructing time series datasets suitable for large waterflooding oil fields with a complex history of well openings, well closures, and well perforation depth changes have been developed in the proposed method. The applicability of this proposal is demonstrated based on production data from wells from a large mature flooded oil field in Vietnam. The application shows that the ML models built according to the proposed methodology achieve good history matching and provide reliable forecasting results. Comparisons of performances with three different regression algorithms, including an artificial neural network (ANN) with one hidden layer, an ANN with two hidden layers, and the XGBoost algorithm, are also performed, with the conclusion being that the more complex regression algorithm is not always the best choice. 

Keywords: oil production; machine learning (ML) model; waterflooding oil field; regression algorithm.

Date submitted: 07.06.2025     Date accepted: 03.09.2025

This study proposes an approach based on machine learning (ML) models as an alternative to conventional numerical reservoir simulation to predict liquid (oil and water) and oil flow rates of production wells in mature waterflooding oil fields. The proposed methodology uses commonly available measurement data of mature waterflooding oil fields, including the liquid and oil flow rates and perforation depths of production wells, together with the water flow rates of injection wells. Procedures for processing and constructing time series datasets suitable for large waterflooding oil fields with a complex history of well openings, well closures, and well perforation depth changes have been developed in the proposed method. The applicability of this proposal is demonstrated based on production data from wells from a large mature flooded oil field in Vietnam. The application shows that the ML models built according to the proposed methodology achieve good history matching and provide reliable forecasting results. Comparisons of performances with three different regression algorithms, including an artificial neural network (ANN) with one hidden layer, an ANN with two hidden layers, and the XGBoost algorithm, are also performed, with the conclusion being that the more complex regression algorithm is not always the best choice. 

Keywords: oil production; machine learning (ML) model; waterflooding oil field; regression algorithm.

Date submitted: 07.06.2025     Date accepted: 03.09.2025

References

  1. Refunjol, B., Lake, L. W. (1997). Reservoir characterization based on tracer response and rank analysis of production and injection rates. In: Forth International Reservoir Characteristics Technical Conference, Houston, Texas, March 2-4.
  2. Panda, M., Chopra, A. (1998). An integrated approach to estimate well interactions. SPE-39563-MS. In: SPE India Oil and Gas Conference and Exhibition, New Delhi, India, February 17-19. Society of Petroleum Engineers.
  3. Albertoni, A., Lake, L. W. (2003). Inferring interwell connectivity only from well-rate fluctuations in waterfloods. SPE Reservoir Evaluation and Engineering, 6(1), 6-16.
  4. Dinh, A. V., Tiab, D. (2008). Interpretation of interwell connectivity tests in a waterflood system. SPE-116144-MS. In: SPE Annual Technical Conference and Exhibition, Denver, Colorado, September 21-24. Society of Petroleum Engineers.
  5. Lee, K. H., Ortega, A., Nejad, A. M., et al. (2009). A novel method for mapping fractures and high permeability channels in watefloods using injection and production rates. SPE-121353-MS. In: SPE Western Regional Meeting, San Jose, California, March 24-26. Society of Petroleum Engineers.
  6. Trung, P. N., Duc, N. T. (2010). Optimizing injection and production allocation in multi-well water-flooding project using optimization algorithms and artificial neutral network. SOCAR Proceedings, 3, 17-22.
  7. Zhao, H., Kang, Z., Sun, H., et al. (2016). An interwell connectivity inversion model for waterflooded multilayer reservoirs. Petroleum Exploration and Development, 43(1), 99-106.
  8. Omar, I. A., Chen, Z., Khalifa, A. E. (2017). Predicating water-flooding performance into stratified reservoirs using a data driven proxy model. Journal of Petroleum and Gas Engineering, 8(7), 60-78.
  9. Teixeira, A. F., Secchi, A. R. (2019). Machine learning models to support reservoir production optimization. IFACPapersOnLine, 52 (1), 498-501.
  10. Negash, B. M., Yaw, A. D. (2020). Artificial neural network based production forecasting for a hydrocarbon reservoir under water injection. Petroleum Exploration and Development, 47(2), 383-392.
  11. Zhang, R., Hu, J. (2021). Production performance forecasting method based on multivariate time series and vector autoregressive machine learning model for waterflooding reservoirs. Petroleum Exploration and Development, 48(1), 201-211.
  12. Das, H. S., Shuvo, M. A. I., Abedin, A. A. (2023). Production forecast for a North sea oil field using artificial intelligence techniques. In: Proceedings of the Energy Conference 2023: National and Global Issues (ENCON23).
  13. AlRassas, A.M. et al. (2024). Knowledge-based machine learning approaches to predict oil production rate in the oil reservoir. In: Lin, J. (Eds.) Proceedings of the International Field Exploration and Development Conference 2023. IFEDC 2023. Springer Series in Geomechanics and Geoengineering. Springer, Singapore.
  14. He, D., Qu, Y., Sheng, G., et al. (2024). Oil production rate forecasting by SA-LSTM model in tight reservoirs. Lithosphere, 1, lithosphere_2023_197.
  15. Schmidhuber, J. (2015). Deep learning in neural networks: An overview. Neural Networks, 61(1), 85-117.
  16. Kumar, P. S., Behera, H. S., Kumari, A., et al. (2020). Advancement from neural networks to deep learning in software effort estimation: Perspective of two decades. Computer Science Review, 38, 100288.
  17. Opitz, D. Maclin, R. (1999). Popular ensemble methods: An empirical study. Journal of Artificial Intelligence Research, 11, 169–198.
  18. Polikar, R. (2006). Ensemble based systems in decision making. IEEE Circuits and Systems Magazine, 6(3), 21–45.
  19. Breiman, L. (1996). Bagging predictors. Machine Learning, 24, 123–140.
  20. Freund, Y. (1995). Boosting a weak learning algorithm by majority. Information and Computation, 121(2), 256–285.
  21. Freund, Y., Schapire, R. E. (1997). A decision-theoretic generalization of on-line learning and an application to boosting. Journal of Computer and System Sciences, 55(1), 119–139.
  22. Chen, T., Guestrin, C. (2016). Xgboost: A scalable tree boosting system. In: 22nd ACM SIGKDD international conference on knowledge discovery and data mining, San Francisco, CA, USA, August.
  23. Rossum, G. V. (2009). The history of Python: A brief timeline of Python. http://python-history.blogspot.com/2009/01/brief-timeline-of-python.html
  24. Mohbey, K. K., Bakariya, B. (2021). An introduction to Python programming: A practical approach. BPB Publications.
  25. Sheela, K., Deepa, S. (2013). Review on methods to fix number of hidden neurons in neural networks. Mathematical Problems in Engineering, 6, 1-11.
  26. Jain, A. (2015). XGBoost parameters tuning: A complete guide with Python codes. https://www.analyticsvidhya.com/blog/2016/03/complete-guide-parameter-tuning-xgboost-with-codes-python/
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DOI: 10.5510/OGP20250301100

E-mail: ntduc@imech.vast.vn


A. Y. Ibrayev1, E-.S. Negim1, M. N. Mohamad Ibrahim2

1Geology and Oil-gas Business Institute, Satbayev University, Almaty, Kazakhstan; 2School of Chemical Sciences, University Sains Malaysia, Penang, Malaysia

Algorithmization of placement and evaluation of production wells in mature oil fields using machine learning


This article presents a comprehensive methodology for algorithmizing the selection and evaluation process of production well placement in mature oil fields, utilizing the combined power of geospatial analysis and machine learning techniques. As many mature fields approach the later stages of their production life cycle, challenges such as reservoir depletion, heterogeneity, and diminishing returns from conventional development methods necessitate the adoption of more data-driven, automated approaches. The integration of big data and advanced machine learning algorithms introduces new opportunities to optimize drilling strategies, minimize geological and operational uncertainties, and enhance the efficiency of hydrocarbon extraction. This study introduces a structured, automated approach divided into three key stages: identifying optimal drilling locations, forecasting production performance, and ranking candidate wells based on an extensive range of geological, petrophysical, and operational parameters. This methodology was tested on a complex multilayer oil field, using historical data from more than 3500 wells, and incorporated diverse datasets such as core analysis, production logs, seismic attributes, and pressure dynamics. Machine learning models demonstrated high predictive accuracy for key production metrics. The predictive accuracy of these models was confirmed by actual drilling results from operations conducted in 2024. The proposed algorithm demonstrated efficiency and accuracy comparable to traditional expert evaluations, but with significantly reduced time, human effort, and cost. The study highlights the transformative potential of integrating geospatial technologies with artificial intelligence in mature field development. It also provides insights into future improvements, including enhanced data fusion methods, real-time analytics, and model transparency.

Keywords: oil fields development; drilling; mature oil field; machine learning; well placement forecasting; candidates ranking.

Date submitted: 11.03.2025     Date accepted: 07.07.2025

This article presents a comprehensive methodology for algorithmizing the selection and evaluation process of production well placement in mature oil fields, utilizing the combined power of geospatial analysis and machine learning techniques. As many mature fields approach the later stages of their production life cycle, challenges such as reservoir depletion, heterogeneity, and diminishing returns from conventional development methods necessitate the adoption of more data-driven, automated approaches. The integration of big data and advanced machine learning algorithms introduces new opportunities to optimize drilling strategies, minimize geological and operational uncertainties, and enhance the efficiency of hydrocarbon extraction. This study introduces a structured, automated approach divided into three key stages: identifying optimal drilling locations, forecasting production performance, and ranking candidate wells based on an extensive range of geological, petrophysical, and operational parameters. This methodology was tested on a complex multilayer oil field, using historical data from more than 3500 wells, and incorporated diverse datasets such as core analysis, production logs, seismic attributes, and pressure dynamics. Machine learning models demonstrated high predictive accuracy for key production metrics. The predictive accuracy of these models was confirmed by actual drilling results from operations conducted in 2024. The proposed algorithm demonstrated efficiency and accuracy comparable to traditional expert evaluations, but with significantly reduced time, human effort, and cost. The study highlights the transformative potential of integrating geospatial technologies with artificial intelligence in mature field development. It also provides insights into future improvements, including enhanced data fusion methods, real-time analytics, and model transparency.

Keywords: oil fields development; drilling; mature oil field; machine learning; well placement forecasting; candidates ranking.

Date submitted: 11.03.2025     Date accepted: 07.07.2025

References

  1. Hirschfeldt, C. M., Bertomeu, F. D., Gerardo, L. (2017, March). Practical management in mature field operations. SPE-184937-MS. In: SPE Latin America and Caribbean Mature Fields Symposium, Salvador, Bahia, Brazil.
  2. Grishchenko, V., Pozhitkova, S. S., Mukhametshin, V. S., Yakupov, R. F. (2021). Water cut forecast after downhole pumping equipment optimization based on displacement characteristics. SOCAR Proceedings, SI2, 143-151.
  3. Wei, B. (2016). Well production prediction and visualization using data mining and Web GIS. Master's thesis. Calgary: University of Calgary.
  4. Xu, X., Shao, Y., Fu, J., et al. (2013, March). The application of GIS in the digital oilfield construction. In: Proceedings of the 2nd International Conference on Computer Science and Electronics Engineering (ICCSEE 2013).
  5. Khan, H., Srivastav, A., Kumar Mishra, A., et al. (2022, May). Machine learning methods for estimating permeability of a reservoir. International Journal of System Assurance Engineering and Management, 13, 2118–2131.
  6. Ruizhi, Z., Cyrus, S., Ray, J. (2022). Machine learning for drilling applications: A review. Journal of Natural Gas Science and Engineering, 108, 104807.
  7. Silva, V. C. (2019, October). Big data approach for assessing hydraulic interference between wells in not-controlled systems. SPE-29881-MS. In: The Offshore Technology Conference Brazil, Rio de Janeiro, Brazil.
  8. Salehi, A., Arslan, I., Deng, L., et al. (2021, September). A data-driven workflow for identifying optimum horizontal subsurface targets. SPE-205837-MS. In: The SPE Annual Technical Conference and Exhibition, Dubai, UAE.
  9. Alvi, A., Tilke, P., Bogush, A., et al. (2012, December). Delivering optimal brownfield development strategies: use of multi-constrained optimisation combined with fast semi-analytical and numerical simulators. SPE-163337-MS. In: The SPE Kuwait International Petroleum Conference and Exhibition, Kuwait City, Kuwait.
  10. Kolesov, V., Kurganov, D. (2019). Well ranking for in-fill drilling using machine learning with production and geological data. Vestnik of Samara State Technical University (Technical Sciences Series), 1(61), 6-19.
  11. Tadjer, A., Hong, A., Reidar, B. (2022). Bayesian deep decline curve analysis: a new approach for well oil production modeling and forecasting. SPE Reservoir Evaluation & Engineering, 25, 568–582.
  12. Zhetruov, Z. T., Shayakhmet, K. N., Karsybayev, K. K., et al. (2022). Application of proxy models for oil reservoirs performance prediction. Kazakhstan Journal for Oil & Gas Industry, 4(2), 47-56.
  13. Kullawan, K., Bratvold, R., Bickel, J. E. (2013, October). A decision analytic approach to geosteering operations. SPE-167433-MS. In: The SPE Middle East Intelligent Energy Conference and Exhibition, Manama, Bahrain.
  14. Beken, A. A., Ibrayev, A. Y., Zhetruov, Z. T., et al. (2024). Automatic selection of sites for drilling candidate injection wells. Kazakhstan Journal for Oil & Gas Industry, 6(1), 74-86. 
  15. Ibrayev, A. Y., Kamaridenova, G. S., Baluanov, B. A., Yelemessov, A. S. (2023). New well water cut prediction using machine learning. Kazakhstan Journal for Oil & Gas Industry, 5(3), 20–34.
  16. Hubert, M., Vandervieren, E. (2008). An adjusted boxplot for skewed distributions. Computational Statistics & Data Analysis, 52(12), 5186–5201.
  17. Müller, A.C., Guido, S. (2016). Introduction to machine learning with Python. USA: O'Reilly Media, Inc.
  18. Percival, H., Gregory, B. (2020). Architecture patterns with Python. USA: O'Reilly Media, Inc.
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DOI: 10.5510/OGP20250301101

E-mail: ibrayev.a@su.edu.kz


E. Kh. Iskandarov, A. N. Baghirov

Azerbaijan State Oil and Industry University, Baku, Azerbaijan

Drying up the injected gas into the underground storage as a factor in increasing the volume of injected gas


One of the indicators of UGS efficiency is the volume of active gas in the storage facility. Another method for increasing the volume of gas stored in UGS facilities is proposed, based on improving the quality of stored natural gas with reduced moisture content by drying it before pumping it into the reservoir. It has been noted that the current gas injection process into the UGS (Underground Gas Storage) is inefficient, as only 90% of the pore space is utilized and 10% of the capacity of compressor stations is spent on pumping unnecessary water vapor, which also leads to excessive consumption of fuel gas, energy, and materials. The gas injection and extraction indicators are analyzed using the example of the Galmaz UGS facility, a scheme for using a gas drying unit in the gas injection scheme is developed. It is proposed to pump according to the scheme the main gas pipeline - gas metering unit - gas drying unit - compressor stations - manifold block - wells. Due to the use of the proposed technological process, it is possible to reduce the injection of moisture into the reservoir by more than 6 tons per season, which will allow for a new quality state of the stored natural gas to be achieved within 2-3 years. As a result of the increase in the share of combustible components in the reservoir, an increase in the volume of active gas in the UGS can be ensured.

Keywords: natural gas; underground gas storage; gas drying; compressor station; moisture content; dew point.

Date submitted: 15.05.2025     Date accepted: 02.09.2025

One of the indicators of UGS efficiency is the volume of active gas in the storage facility. Another method for increasing the volume of gas stored in UGS facilities is proposed, based on improving the quality of stored natural gas with reduced moisture content by drying it before pumping it into the reservoir. It has been noted that the current gas injection process into the UGS (Underground Gas Storage) is inefficient, as only 90% of the pore space is utilized and 10% of the capacity of compressor stations is spent on pumping unnecessary water vapor, which also leads to excessive consumption of fuel gas, energy, and materials. The gas injection and extraction indicators are analyzed using the example of the Galmaz UGS facility, a scheme for using a gas drying unit in the gas injection scheme is developed. It is proposed to pump according to the scheme the main gas pipeline - gas metering unit - gas drying unit - compressor stations - manifold block - wells. Due to the use of the proposed technological process, it is possible to reduce the injection of moisture into the reservoir by more than 6 tons per season, which will allow for a new quality state of the stored natural gas to be achieved within 2-3 years. As a result of the increase in the share of combustible components in the reservoir, an increase in the volume of active gas in the UGS can be ensured.

Keywords: natural gas; underground gas storage; gas drying; compressor station; moisture content; dew point.

Date submitted: 15.05.2025     Date accepted: 02.09.2025

References

  1. Vishnyakov, V. V., Suleimanov, B. A., Salmanov, A. V., Zeynalov, E. B. (2019). Primer on enhanced oil recovery. Gulf Professional Publishing.
  2. Zhang, J., Fang, F., Lin, W., et al. (2020). Research on injection-production capability and seepage characteristics of multi-cycle operation of underground gas storage in gas field—case study of the Wen 23 gas storage. Energies, 13, 3829.
  3. Barenblatt, G. I., Mamedov, Yu. G., Mirzadzhanzade, A. Kh., Shvetsov, I. A. (1973). Nonequilibrium effects in the filtration of viscoelastic liquids. Fluid Dynamics, 8(5), 742–748.
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  5. Jamalbayov, M. A., Valiyev, N. A., Ibrahimov, Kh. M., et al. (2024). Energy and efficiency optimization in sucker-rod pumping using discrete-imitation modeling concept: application to well operations in the Bibi-Eibat field of Azerbaijan. SOCAR Proceedings, SI1, 95–101.
  6. Suleimanov, B. A., Azizov, F., Abbasov, E. M. (1998). Specific features of the gas-liquid mixture filtration. Acta Mechanica, 130(1-2), 121–133.
  7. Magerramov, N. Kh., Mirzadzhanzade, A. Kh. (1960). Filtration of gas-condensate mixtures in a porous medium. Journal of Applied Mathematics and Mechanics, 6(24), 1656–1664.
  8. Pashayev, N. V. (2024). Development of petrophysıcal modelıng based on effectıve porosıty and phase permeabılıtıes of reservoırs (Bınagadı oıl fıeld as a case study). ANAS Transactions. Earth Sciences, 1, 171–179.
  9. Peng, Y., Lı, Y., Zhu, G., et al. (2019). Mechanisms and experimental research of ion-matched waterflooding to enhance oil recovery in carbonate reservoirs: A case of Cretaceous limestone reservoirs in Halfaya Oilfield, Middle East. Petroleum Exploration and Development, 46(6), 1231–1241.
  10. Suleimanov, B. A. (2011). Sand plug washing with gassy fluids. SOCAR Proceedings, 1, 30–36.
  11. Suleimanov, B. A., Rzayeva, S. J., Akberova, A. F., Akhmedova, U. T. (2021). Deep diversion strategy of the displacement front during oil reservoirs watering. SOCAR Proceedings, 4, 33–42.
  12. Bagirov, A. N., Baghirov, Sh. A. (2020). Application of technological transfer method in modeling compressor stations of underground gas storages. Azerbaijan Oil Industry, 4, 29-32.
  13. Iskenderov, E. Kh., Baghirov, A. N., Baghirov, Sh. A., Ismailova, P. Sh. (2022). Development of new technological processes based on supersonic flow of natural gas. SOCAR Proceedings, 4, 117-123.
  14. Iskandarov, E. K., Baghirov, A. N., Shikhiyeva, L. M., Aliyev, I. (2024). Method for assessing the hydrate formation from a mixture of natural gas flows of varying degrees of moisture content. Nafta-Gaz, 1, 39–44.
  15. Ismailov, G. G., Alakparov, Y. Z., Ismailov, R. A. (2022). About rationale for the selection of the cooling capacity of the turbodetander unit in the process of gas preparation. SOCAR Proceedings, 4, 130–133
  16. Ismayilov, G. G., Ismailov, R. A., Babirov, X. N. (2022). Investigation of the dynamics of particle settling during separation condensing gases. SOCAR Proceedings, SI1, 1–6.
  17. Iskandarov, E. Kh. (2024). Study of structural changes in multifaceted gas pipelines. SOCAR Proceedings, 4, 117–122.
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DOI: 10.5510/OGP20250301102

E-mail: e.iskenderov62@mail.ru


R. M. Zaripov1, R. N. Bakhtizin2-4, R. B. Masalimov2

1Institute of Mechanics named after R. R. Mavlyutov – Structural Unit of the UFIC RAS, Ufa, Russia; 2Ufa State Petroleum Technological University, Ufa, Russia; 3Academy of Sciences of the Republic of Bashkortostan, Ufa, Russia; 4Azerbaijan State University of Economics (UNEC), Baku, Azerbaijan

Computer modeling of the stress-strain state of a concrete gas pipeline in a swamp


In recent years, when constructing and performing major repairs of main pipelines in swamps, underwater sea and river crossings, concrete-coated pipes are used to prevent them from floating up. Experience in their operation in difficult natural and climatic conditions has shown that concrete-coated pipes float up before gas is supplied. The purpose of the research is to establish the influence of operating conditions and design features on the floating up of a gas pipeline in a swamp. To simulate the stress-strain state (SSS) of a gas pipeline in a swamp, a one-dimensional rod system is used, consisting of rods with tubular cross-sections and junctions of these rods. Geometrical and physical relationships, equilibrium equations for the rod are transformed into a normal system of nonlinear ordinary differential equations. When integrating this system, the Godunov orthogonal sweep method is used. Systems of algebraic equilibrium equations are composed at the junction nodes of the rods; their solutions are found by the Gauss method. Computer modeling of the gas pipeline SDS in a swamp before gas supply established the influence of the specific gravity of swamp water on its floating, depending on the concentration of mineral salts dissolved in it and the remains of decomposition of plant origin, the length of the flooded underwater part. Recommendations are made to change the design of the concrete-coated pipe to prevent its floating (geometric dimensions of the concrete shell and steel pipe).

Keywords: gas pipeline; soil; swamp; concrete-coated pipe; flooding.

Date submitted: 08.04.2025     Date accepted: 29.07.2025

In recent years, when constructing and performing major repairs of main pipelines in swamps, underwater sea and river crossings, concrete-coated pipes are used to prevent them from floating up. Experience in their operation in difficult natural and climatic conditions has shown that concrete-coated pipes float up before gas is supplied. The purpose of the research is to establish the influence of operating conditions and design features on the floating up of a gas pipeline in a swamp. To simulate the stress-strain state (SSS) of a gas pipeline in a swamp, a one-dimensional rod system is used, consisting of rods with tubular cross-sections and junctions of these rods. Geometrical and physical relationships, equilibrium equations for the rod are transformed into a normal system of nonlinear ordinary differential equations. When integrating this system, the Godunov orthogonal sweep method is used. Systems of algebraic equilibrium equations are composed at the junction nodes of the rods; their solutions are found by the Gauss method. Computer modeling of the gas pipeline SDS in a swamp before gas supply established the influence of the specific gravity of swamp water on its floating, depending on the concentration of mineral salts dissolved in it and the remains of decomposition of plant origin, the length of the flooded underwater part. Recommendations are made to change the design of the concrete-coated pipe to prevent its floating (geometric dimensions of the concrete shell and steel pipe).

Keywords: gas pipeline; soil; swamp; concrete-coated pipe; flooding.

Date submitted: 08.04.2025     Date accepted: 29.07.2025

References

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DOI: 10.5510/OGP20250301103

E-mail: rail.zaripov@gmail.com


Yucheng Pan1-3, Xiqiang Xia1-3, Yanwei Wang1-3

1Wuhan Institute of Technology, School of Mechanical and Electrical Engineering, Wuhan, Hubei, China; 2Hubei Provincial Key Laboratory of Chemical Equipment Strengthening and Intrinsic Safety, Wuhan, Hubei, China; 3Hubei Provincial Engineering and Technology Research Center for Green Chemical Equipment, Wuhan, Hubei, China

Research on the start-up process of high-speed centrifugal pumps using fuzzy sliding mode control with a novel reaching law


The startup process of high-speed centrifugal pumps (impeller speeds >3000 RPM) exhibits pronounced nonlinear characteristics, presenting significant challenges for achieving rapid and stable transient operation. To address limitations in conventional control strategies – including substantial speed overshoot, sluggish convergence, poor stability, and pronounced chattering observed in traditional proportional-integral-derivative (PID) controllers and sliding mode controllers (SMC) – this study proposes a novel fuzzy sliding mode controller (FSMC) incorporating an optimized reaching law. First, a rigorous nonlinear mathematical model integrating motor-pump dynamics was established for the startup phase. A pioneering sliding mode reaching law was designed using a nonlinear power combination function and a hyperbolic tangent function, with Lyapunov stability analysis formally verifying asymptotic convergence. Subsequently, a fuzzy inference system dynamically adjusted the reaching law coefficients in real-time, optimizing transient performance while suppressing chattering. Comprehensive simulations were conducted in Simulink/MATLAB using parameters from a Q5H26 high-speed centrifugal pump system. Comparative results demonstrate that the proposed FSMC achieves a 70.6% reduction in speed overshoot versus PID and eliminates overshoot entirely compared to conventional SMC. The controller attains rapid dynamic response during startup, converging to steady-state operation (733 rad/s) within 0.25 seconds with negligible overshoot. Furthermore, it exhibits exceptional chattering attenuation and maintains robust disturbance rejection, limiting speed deviation to 1.3% under a 10N step load disturbance—outperforming PID, SMC, and improved SMC (ISMC) alternatives. These advancements validate the FSMC’s efficacy in enhancing control precision, response speed, and operational resilience for high-speed centrifugal pump startups. 

Keywords: high-speed centrifugal pump; startup process; fuzzy control; novel approaching law.

Date submitted: 11.03.2025     Date accepted: 12.08.2025

The startup process of high-speed centrifugal pumps (impeller speeds >3000 RPM) exhibits pronounced nonlinear characteristics, presenting significant challenges for achieving rapid and stable transient operation. To address limitations in conventional control strategies – including substantial speed overshoot, sluggish convergence, poor stability, and pronounced chattering observed in traditional proportional-integral-derivative (PID) controllers and sliding mode controllers (SMC) – this study proposes a novel fuzzy sliding mode controller (FSMC) incorporating an optimized reaching law. First, a rigorous nonlinear mathematical model integrating motor-pump dynamics was established for the startup phase. A pioneering sliding mode reaching law was designed using a nonlinear power combination function and a hyperbolic tangent function, with Lyapunov stability analysis formally verifying asymptotic convergence. Subsequently, a fuzzy inference system dynamically adjusted the reaching law coefficients in real-time, optimizing transient performance while suppressing chattering. Comprehensive simulations were conducted in Simulink/MATLAB using parameters from a Q5H26 high-speed centrifugal pump system. Comparative results demonstrate that the proposed FSMC achieves a 70.6% reduction in speed overshoot versus PID and eliminates overshoot entirely compared to conventional SMC. The controller attains rapid dynamic response during startup, converging to steady-state operation (733 rad/s) within 0.25 seconds with negligible overshoot. Furthermore, it exhibits exceptional chattering attenuation and maintains robust disturbance rejection, limiting speed deviation to 1.3% under a 10N step load disturbance—outperforming PID, SMC, and improved SMC (ISMC) alternatives. These advancements validate the FSMC’s efficacy in enhancing control precision, response speed, and operational resilience for high-speed centrifugal pump startups. 

Keywords: high-speed centrifugal pump; startup process; fuzzy control; novel approaching law.

Date submitted: 11.03.2025     Date accepted: 12.08.2025

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DOI: 10.5510/OGP20250301104

E-mail: ywwang@wit.edu.cn


S. R. Bashirzade1, O. O. Ozcan2, S. R. Bashirzade1, M. A. Hajiyev1, R. B. Garibov3, I. G. Huseynov1

1Azerbaijan University of Architecture and Construction, Baku, Azerbaijan; 2Akdeniz University, Antalya, Türkiye; 3Institute of Forensic Construction and Technical Expertise, Saratov, Russia

Numerical investigation of crack modeling approaches in the shear design of post-tensioned hollow circular segmental concrete structures


Post-tensioned hollow circular concrete members are widely utilized in offshore platforms supporting oil and gas production, marine transport operations, and port facilities. To overcome the limitations associated with transporting and assembling massive monolithic elements, segmental construction methods are increasingly adopted due to their efficiency in prefabrication, modularity, and offshore installation. However, the shear transfer at intersegmental joints constitutes a critical design concern, as it governs both the structural reliability and long-term performance of such systems. The accurate modeling of cracking behavior is fundamental for predicting shear resistance in segmental post-tensioned hollow circular members. Crack orientation, rotation, and propagation significantly affect shear stiffness degradation, force transfer mechanisms, and the ultimate load-carrying capacity. This study evaluates the performance of fixed and rotating crack models using nonlinear finite element simulations. Four-point bending tests are numerically reproduced to examine crack initiation and shear redistribution within the segmental joints. The analysis framework allows for a detailed comparison of shear stress trajectories, interface slip, and ultimate resistance under combined bending–shear actions. Results demonstrate that the rotating crack model captures post-cracking shear redistribution with higher accuracy, while the fixed crack approach provides computational robustness but tends to underestimate ultimate shear strength. These findings highlight the substantial influence of crack modeling strategies on the prediction of shear capacity. The study contributes to the refinement of analytical approaches and offers design-oriented insights for the development of reliable shear design methodologies for post-tensioned hollow circular segmental concrete structures employed in offshore applications.

Keywords: hollow circular structures; crack models; rotating crack model; fixed crack model; segmental structure; DIANA FEA;offshore structures.

Date submitted: 05.11.2025     Date accepted: 17.07.2025

Post-tensioned hollow circular concrete members are widely utilized in offshore platforms supporting oil and gas production, marine transport operations, and port facilities. To overcome the limitations associated with transporting and assembling massive monolithic elements, segmental construction methods are increasingly adopted due to their efficiency in prefabrication, modularity, and offshore installation. However, the shear transfer at intersegmental joints constitutes a critical design concern, as it governs both the structural reliability and long-term performance of such systems. The accurate modeling of cracking behavior is fundamental for predicting shear resistance in segmental post-tensioned hollow circular members. Crack orientation, rotation, and propagation significantly affect shear stiffness degradation, force transfer mechanisms, and the ultimate load-carrying capacity. This study evaluates the performance of fixed and rotating crack models using nonlinear finite element simulations. Four-point bending tests are numerically reproduced to examine crack initiation and shear redistribution within the segmental joints. The analysis framework allows for a detailed comparison of shear stress trajectories, interface slip, and ultimate resistance under combined bending–shear actions. Results demonstrate that the rotating crack model captures post-cracking shear redistribution with higher accuracy, while the fixed crack approach provides computational robustness but tends to underestimate ultimate shear strength. These findings highlight the substantial influence of crack modeling strategies on the prediction of shear capacity. The study contributes to the refinement of analytical approaches and offers design-oriented insights for the development of reliable shear design methodologies for post-tensioned hollow circular segmental concrete structures employed in offshore applications.

Keywords: hollow circular structures; crack models; rotating crack model; fixed crack model; segmental structure; DIANA FEA;offshore structures.

Date submitted: 05.11.2025     Date accepted: 17.07.2025

References

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DOI: 10.5510/OGP20250301105

E-mail: srbashirzade@gmail.com


V. M. Abbasov1, N. K. Dadashova1, N. I. Mursalov1, D. B. Agamaliyeva1, S. F. Ahmadbayova1, A. M. Mammadov1,2

1Academician Y. H. Mammadaliyev Institute of Petrochemical Processes of the Ministry of Science and Education of the Republic of Azerbaijan, Baku, Azerbaijan; 2Sumgayit State University, Sumgayit, Azerbaijan

Investigation of the inhibitory properties of natural petroleum acid amides in CO2-containing environment


One of the most pressing issues in the petrochemical and oil refining industries is carbon dioxide corrosion, which causes significant damage to equipment and leads to both economic and operational challenges globally. In this study, amides were synthesized through the reaction of natural petroleum acid with aniline and benzylamine. The chemical structure of the amides was characterized using Nuclear Magnetic Resonance spectroscopy (1H and 13C) and Infrared spectroscopy. Electrochemical and extrapolation of cathodic and anodic Tafel lines methods were used to evaluate the inhibitory effect of the aniline and benzylamine derivatives of natural petroleum acid on the corrosion rate in a 1% aqueous NaCl solution saturated with CO2. The electrochemical measurements indicated that the inhibition efficiency increased with the concentration of the inhibitors, reaching a maximum of 91–93 % at a concentration of 100 ppm. One of the key aspects of this work was the study of the adsorption of the amides on the surface of carbon steel, which was carried out using the Langmuir adsorption isotherm. The obtained correlation constants allowed for the assessment of the degree of adsorption of the inhibitors on the metal surface and their interaction with it. The results demonstrate that the synthesized amides exhibit high inhibitory activity, leading to a significant reduction in the corrosion rate and improvement of the protective properties of steel. These findings support the potential application of the amides as effective corrosion inhibitors in the petrochemical and oil refining industries, which could significantly increase equipment longevity and reduce maintenance and replacement costs. 

Keywords: corrosion; inhibitor; adsorption; amides; inhibition efficiency.

Date submitted: 12.02.2025     Date accepted: 07.07.2025

One of the most pressing issues in the petrochemical and oil refining industries is carbon dioxide corrosion, which causes significant damage to equipment and leads to both economic and operational challenges globally. In this study, amides were synthesized through the reaction of natural petroleum acid with aniline and benzylamine. The chemical structure of the amides was characterized using Nuclear Magnetic Resonance spectroscopy (1H and 13C) and Infrared spectroscopy. Electrochemical and extrapolation of cathodic and anodic Tafel lines methods were used to evaluate the inhibitory effect of the aniline and benzylamine derivatives of natural petroleum acid on the corrosion rate in a 1% aqueous NaCl solution saturated with CO2. The electrochemical measurements indicated that the inhibition efficiency increased with the concentration of the inhibitors, reaching a maximum of 91–93 % at a concentration of 100 ppm. One of the key aspects of this work was the study of the adsorption of the amides on the surface of carbon steel, which was carried out using the Langmuir adsorption isotherm. The obtained correlation constants allowed for the assessment of the degree of adsorption of the inhibitors on the metal surface and their interaction with it. The results demonstrate that the synthesized amides exhibit high inhibitory activity, leading to a significant reduction in the corrosion rate and improvement of the protective properties of steel. These findings support the potential application of the amides as effective corrosion inhibitors in the petrochemical and oil refining industries, which could significantly increase equipment longevity and reduce maintenance and replacement costs. 

Keywords: corrosion; inhibitor; adsorption; amides; inhibition efficiency.

Date submitted: 12.02.2025     Date accepted: 07.07.2025

References

  1. Kaczerewska, O., Leiva-Garcia, R., Akid, R., Brycki, B. (2017). Efficiency of cationic gemini surfactants with 3-azamethylpentamethylene spacer as corrosion inhibitors for stainless steel in hydrochloric acid. Journal of Molecular Liquids, 247, 6–13.
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  6. Askari, M., Aliofkhazraei, M., Jafari, R., et al. (2021). Downhole corrosion inhibitors for oil and gas production – a review. Applied Surface Science Advances, 6, 100128. 
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  8. Tan, B., Ren, H., Zhng, R., et al. (2025). A novel corrosion inhibitor for copper in sulfuric acid media: Complexation of iodide ions with Benincasa hispida leaf extract. Colloids and Surfaces A: Physicochemical and Engineering Aspects, 705, 135710.
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    petroleum acids and their application as a component of conservative liquids. Processes of Petrochemistry and Oil Refining, 23(2), 184–189.
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    derivatives as a corrosion inhibitor for carbon steel in hydrochloric acid solution: experimental, DFT and molecular dynamic simulation studies. Arabian Journal of Chemistry, 13(1), 1499–1519.
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DOI: 10.5510/OGP20250301106

E-mail: nasrindadashova@gmail.com


G. N. Safarova

Azerbaijan State Oil and İndustry University, Baku, Azerbaijan

Assessment of synergistic effects in oil and gas industry enterprises through the application of economic and mathematical methods


This article considers the issue of creating a new economic and mathematical model for assessment of synergistic effects arising from the effective management of enterprises in the oil and gas industry. Using the Eviews-12 software package, based on the correlation and regression analysis method, the dependencies between the total profit obtained from the synergistic effect arising from the effective management of enterprises in innovative economic conditions in 2007-2023, the volume of innovative products from the level of innovation of the industry, investments in fixed assets of the industry and the costs of technological innovations at industrial enterprises are estimated. It is determined that the level of innovations in the oil and gas industry and the increase in the volume of innovative products from the costs of technological innovations at industrial enterprises have a direct positive impact on the increase in total profit as a result of the synergistic effect arising from the effective management of enterprises. Innovations ensure sustainable development of enterprises and enhance economic development through effective management. Using this economic and mathematical model, the forecast values of the total profit arising from the synergistic effect manifested in the effective management of enterprises in the oil and gas industry based on the innovative development of the economy in Azerbaijan until 2030 were determined. Based on calculation of economic consequences of changes, it was determined that the synergistic effects arising from the combination of innovations and effective management, which are of strategic importance for the enterprise, have a significant impact on the management process. 

Keywords: sinergetics; sinergistic effect; investments; innovation; management; correlation; regression; elasticity coefficient; economic-mathematical model.

Date submitted: 02.06.2025     Date accepted: 01.09.2025

This article considers the issue of creating a new economic and mathematical model for assessment of synergistic effects arising from the effective management of enterprises in the oil and gas industry. Using the Eviews-12 software package, based on the correlation and regression analysis method, the dependencies between the total profit obtained from the synergistic effect arising from the effective management of enterprises in innovative economic conditions in 2007-2023, the volume of innovative products from the level of innovation of the industry, investments in fixed assets of the industry and the costs of technological innovations at industrial enterprises are estimated. It is determined that the level of innovations in the oil and gas industry and the increase in the volume of innovative products from the costs of technological innovations at industrial enterprises have a direct positive impact on the increase in total profit as a result of the synergistic effect arising from the effective management of enterprises. Innovations ensure sustainable development of enterprises and enhance economic development through effective management. Using this economic and mathematical model, the forecast values of the total profit arising from the synergistic effect manifested in the effective management of enterprises in the oil and gas industry based on the innovative development of the economy in Azerbaijan until 2030 were determined. Based on calculation of economic consequences of changes, it was determined that the synergistic effects arising from the combination of innovations and effective management, which are of strategic importance for the enterprise, have a significant impact on the management process. 

Keywords: sinergetics; sinergistic effect; investments; innovation; management; correlation; regression; elasticity coefficient; economic-mathematical model.

Date submitted: 02.06.2025     Date accepted: 01.09.2025

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DOI: 10.5510/OGP20250301107

E-mail: g.n.safarova@mail.ru


G. A. Safarov1, S. S. Sadigova1, Zh. K. Dzhakupova2

1Azerbaijan State University of Oil and Industry, Baku, Azerbaijan; 2Kazmunaigas, Aktau, Kazakhstan

Dynamic model of management of independent suppliers for the functions of «management» in oil and gas production


With 2% of the world's oil reserves, the Republic of Kazakhstan is among the fifteen leading countries in the world. Oil fields in Kazakhstan are located on more than 60% of the territory of the republic, and the number of oil fields is 172, proven reserves in category «C» are 6.3 billion tons, and natural gas is about 2 trillion m3. The Republic of Kazakhstan has gained independence and is strengthening its economy, integrating into the world. All this requires improving the use of human resources. In the context of globalization, one of the main strategies of modern business is effective human resource management. A huge number of scientific works by economists from near and far abroad countries are devoted to human resource management issues. Understanding the strategic importance of decisions related to rational human resource management, global companies actively use the services of specialized infrastructures that provide consulting services in the field of human resource management. International competition requires a new worldview, a new approach to business, and the development of new ways of thinking. In the global economy, there is a constant exchange of ideas, and the rapid movement of goods and people. Companies need mobile employees who can work in unfamiliar conditions and adapt to other cultures, since success in the oil and gas business today is determined by the ability to operate in conditions of political and economic instability. A global approach to doing business requires a high educational and professional level of all employees of the corporation. The article examines a dynamic model for determining the number of employees by management functions in oil and gas producing enterprises.

Keywords: oil and gas production; number; dynamic model; regression; enterprise; theory; investments; effect; investments.

Date submitted: 20.05.2025     Date accepted: 25.08.2025

With 2% of the world's oil reserves, the Republic of Kazakhstan is among the fifteen leading countries in the world. Oil fields in Kazakhstan are located on more than 60% of the territory of the republic, and the number of oil fields is 172, proven reserves in category «C» are 6.3 billion tons, and natural gas is about 2 trillion m3. The Republic of Kazakhstan has gained independence and is strengthening its economy, integrating into the world. All this requires improving the use of human resources. In the context of globalization, one of the main strategies of modern business is effective human resource management. A huge number of scientific works by economists from near and far abroad countries are devoted to human resource management issues. Understanding the strategic importance of decisions related to rational human resource management, global companies actively use the services of specialized infrastructures that provide consulting services in the field of human resource management. International competition requires a new worldview, a new approach to business, and the development of new ways of thinking. In the global economy, there is a constant exchange of ideas, and the rapid movement of goods and people. Companies need mobile employees who can work in unfamiliar conditions and adapt to other cultures, since success in the oil and gas business today is determined by the ability to operate in conditions of political and economic instability. A global approach to doing business requires a high educational and professional level of all employees of the corporation. The article examines a dynamic model for determining the number of employees by management functions in oil and gas producing enterprises.

Keywords: oil and gas production; number; dynamic model; regression; enterprise; theory; investments; effect; investments.

Date submitted: 20.05.2025     Date accepted: 25.08.2025

References

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DOI: 10.5510/OGP20250301108

E-mail: sqa.419@mail.ru


S. Celik

Firat University, Social Sciences Vocational School Department of Banking Finance and Insurance, Elazig, Turkey

Generalized local weighted Morrey spaces on Carleson curves and fractional maximal operator


In the paper we study the fractional maximal operator MΓ,α defined on Carleson curves Γ in the generalized local weighted Morrey space and the generalized weighted Morrey space Mp,φ (Γ, ω), respectively. We give a strong and weak type Guliyev-Spanne type boundedness criterion for the fractional maximal operator MΓ,α in the generalized local weighted Morrey space  and the generalized weighted Morrey space Mp,φ (Γ, ω) defined on Carleson curves Γ. For the operator MΓ,α, necessary and sufficient conditions for strong and weak boundedness of the Guliyev-Spanne type on  and the strong and weak Guliyev-Spanne type boundedness on Mp,φ (Γ, ω) are established. We shall give characterizations the strong and weak Guliyev-Spanne type boundedness of the operator MΓ,α from  to  and from the space  to the weak space . We can apply this boundedness of fractional maximal operators in the local generalized weighted Morrey space  and the generalized weighted Morrey space Mp,φ (Γ, ω) defined on Carleson curves Γ to study the regularity in local generalized weighted Morrey of of the Navier-Stokes equations. Solutions of the Navier-Stokes equations often include turbulence, which remains one of the greatest unsolved problems in physics, despite its immense importance in science and engineering. The possibilities nowadays to exploit supercomputers and highly developed numerical methods for nonlinear partial differential equations allow us to determine even the general solutions to the Navier-Stokes equations. However the difficulties become greater with increasing Reynolds number. This has to do with the particular structure of the solutions at high Reynolds numbers. Note that in the limiting case of high Reynolds numbers, most of these exact solutions have a boundary-layer character. 

Keywords: Carleson curve; generalized local weighted Morrey space; fractional maximal operator; Guliyev-Spanne type boundedness.

Date submitted: 31.07.2025 Date accepted: 31.08.2025

In the paper we study the fractional maximal operator MΓ,α defined on Carleson curves Γ in the generalized local weighted Morrey space and the generalized weighted Morrey space Mp,φ (Γ, ω), respectively. We give a strong and weak type Guliyev-Spanne type boundedness criterion for the fractional maximal operator MΓ,α in the generalized local weighted Morrey space  and the generalized weighted Morrey space Mp,φ (Γ, ω) defined on Carleson curves Γ. For the operator MΓ,α, necessary and sufficient conditions for strong and weak boundedness of the Guliyev-Spanne type on  and the strong and weak Guliyev-Spanne type boundedness on Mp,φ (Γ, ω) are established. We shall give characterizations the strong and weak Guliyev-Spanne type boundedness of the operator MΓ,α from  to  and from the space  to the weak space . We can apply this boundedness of fractional maximal operators in the local generalized weighted Morrey space  and the generalized weighted Morrey space Mp,φ (Γ, ω) defined on Carleson curves Γ to study the regularity in local generalized weighted Morrey of of the Navier-Stokes equations. Solutions of the Navier-Stokes equations often include turbulence, which remains one of the greatest unsolved problems in physics, despite its immense importance in science and engineering. The possibilities nowadays to exploit supercomputers and highly developed numerical methods for nonlinear partial differential equations allow us to determine even the general solutions to the Navier-Stokes equations. However the difficulties become greater with increasing Reynolds number. This has to do with the particular structure of the solutions at high Reynolds numbers. Note that in the limiting case of high Reynolds numbers, most of these exact solutions have a boundary-layer character. 

Keywords: Carleson curve; generalized local weighted Morrey space; fractional maximal operator; Guliyev-Spanne type boundedness.

Date submitted: 31.07.2025 Date accepted: 31.08.2025

References

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DOI: 10.5510/OGP20250301109

E-mail: suleyman.celik@firat.edu.tr


R. J. Bashirov1, R. A. Veysov1, E. R. Astanova1, G. R. Bashirova2, H. J. Huseynov3, Kh. N. Ahmadova3-5

1Azerbaijan Technical University, Baku, Azerbaijan; 2Azerbaijan State Marine Academy, Baku, Azerbaijan; 3Institute of Physics, Ministry of Science and Education of the Republic of Azerbaijan, Baku, Azerbaijan; 4Azerbaijan State Oil and Industry University, Baku, Azerbaijan; 5Khazar University, Baku, Azerbaijan

Restoration technologies for precision diesel injector components using vacuum chromotitanizing and grinding


This study comprehensively explores the wear mechanisms, restoration techniques, and precision mechanical processing methods applied to diesel engine injector needles, which play a critical role in ensuring accurate fuel atomization and efficient combustion in internal combustion engines. Subjected to extreme operational environments, these injector needles are prone to multiple forms of degradation, including abrasive, corrosive, thermal, mechanical, cavitation, and fatigue-related wear. The deterioration of the injector needle and the sprayer body directly affects fuel delivery efficiency and engine performance, often leading to increased emissions and fuel consumption. To address these challenges, the study proposes a restoration methodology that integrates vapor-phase diffusion chromotitanization – a thermochemical surface treatment that enhances hardness and wear resistance – with high-precision mechanical reprocessing. Specifically, the restored injector needles undergo grinding using synthetic diamond wheels of the AC6-100/80 MB1 type at 100% diamond concentration. Experimental optimization determined the ideal transverse feed to be 0.42 mm/min with a driving wheel speed of 50 min⁻¹. Following grinding, a multilayer finishing process is carried out using cast iron lapping tools and KT-based abrasive pastes to refine the surface texture. The resulting surface roughness values achieved were within Ra = 0.032–0.040 μm, and geometric deviations remained under 1 μm, matching or surpassing factory-level precision standards. The findings confirm that the proposed restoration process not only extends the operational life of injector needles but also supports sustainable engineering by reducing the need for complete part replacement. This contributes significantly to resource conservation and environmentally responsible maintenance practices in diesel engine technology.

Keywords: needle; spray body; nozzle; chrome-titanium plating.

Date submitted: 16.05.2025     Date accepted: 11.07.2025

This study comprehensively explores the wear mechanisms, restoration techniques, and precision mechanical processing methods applied to diesel engine injector needles, which play a critical role in ensuring accurate fuel atomization and efficient combustion in internal combustion engines. Subjected to extreme operational environments, these injector needles are prone to multiple forms of degradation, including abrasive, corrosive, thermal, mechanical, cavitation, and fatigue-related wear. The deterioration of the injector needle and the sprayer body directly affects fuel delivery efficiency and engine performance, often leading to increased emissions and fuel consumption. To address these challenges, the study proposes a restoration methodology that integrates vapor-phase diffusion chromotitanization – a thermochemical surface treatment that enhances hardness and wear resistance – with high-precision mechanical reprocessing. Specifically, the restored injector needles undergo grinding using synthetic diamond wheels of the AC6-100/80 MB1 type at 100% diamond concentration. Experimental optimization determined the ideal transverse feed to be 0.42 mm/min with a driving wheel speed of 50 min⁻¹. Following grinding, a multilayer finishing process is carried out using cast iron lapping tools and KT-based abrasive pastes to refine the surface texture. The resulting surface roughness values achieved were within Ra = 0.032–0.040 μm, and geometric deviations remained under 1 μm, matching or surpassing factory-level precision standards. The findings confirm that the proposed restoration process not only extends the operational life of injector needles but also supports sustainable engineering by reducing the need for complete part replacement. This contributes significantly to resource conservation and environmentally responsible maintenance practices in diesel engine technology.

Keywords: needle; spray body; nozzle; chrome-titanium plating.

Date submitted: 16.05.2025     Date accepted: 11.07.2025

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DOI: 10.5510/OGP20250301110

E-mail: rasim_agma@aztu.edu.az